1、 ENGINEERING MATERIAL SPECIFICATIONDate Action Revisions 2009 11 17 N-STATUS No known use. No replacement named D. DiGregorio, NA 2004 02 19 Revised Para 3.0 inserted; paras 3.1, 3.2, 3.3, 3.17 and 4 deleted 1987 08 13 Released DR1-6000-32 R.D. Moore JAF BMM Printed copies are uncontrolled Copyright
2、 2009, Ford Global Technologies, LLC Page 1 of 3 LUBRICANT OIL, HIGHLY REFINED ISOPARAFFINIC STREAM, ESB-M99C109-A LOW SOLVENCY LUBRICANT, POLYMER DISPERSION, WATER CARRIED, ESB-M99C109-A2 EMULSIFIABLE NOT TO BE USED FOR NEW DESIGN 1. SCOPE ESB-M99C109-A: The material defined by this specification i
3、s a colorless, odorless, highly refined, isoparaffinic stream, with low solvency. ESB-M99C109-A2: The material defined by this specification is a water carrier polymer dispersion, and is noneffective to rubber assemblies. The lubricant leaves a non-tacky semisolid film, which can be removed with a w
4、ater rinse. The material can be used as is, or diluted up to 15 parts water. It is very mild in nature and is a biodegradable liquid. Note: This material shall be formulated so that it will not stain or soften painted exterior or interior automotive finishes when evaluated according to FLTM BJ 126-0
5、1. 2. APPLICATION ESB-M99C109-A: This specification was released originally for material used as an assembly aid, by lubricating glass run channel, for the installation of preformed rubber window frames. The lubricant has no unfavorable effects on EPDM rubber and flocked portions of the extrusion. E
6、SB-M99C109-A2: This specification was released originally for material used as an assembly aid, for the installation of the door mounted weatherstrips. Note: This material shall be formulated so that it will not stain or soften painted exterior or interior automotive finishes when evaluated accordin
7、g to FLTM BJ 126-01. 3. REQUIREMENTS 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). ENGINEERING MATERIAL SPECIFICATIONESB-M99C109-A/A2 Printed copies are uncontroll
8、ed Copyright 2009, Ford Global Technologies, LLC Page 2 of 3 ESB-M99C109-A ESB-M99C109-A2 3.4 COLOR, max 0.5 White emulsion (ISO 2049/ASTM D 1500) 3.5 ODOR Neutral Neutral 3.6 VISCOSITY AT 37.8 C 151 - 155 mm2/s - (ISO 3104/ASTM D 445) 3.7 FLASH POINT, min 55 C - (ISO 2592/ASTM D 92) 3.8 FIRE POINT,
9、 min 56 C - (ISO 3016/ASTM D 92) 3.9 POUR POINT, max -40 C - 6 C (ISO 3016/ASTM D 97) 3.10 ACID NUMBER, max 0.05 - (ASTM D 664 or D 974) 3.11 NON-VOLATILE CONTENT, min - 40 (FLTM AK 105-01) 3.12 VOLATILE CONTENT, min 99.99 50 - 53 (FLTM AK 105-01) 3.13 DISTILLATION RANGE (ISO 3405/ASTM D 86) Initial
10、 Boiling Point, C 175 100 End Point, C 204 - 3.14 LUBRICANT PAINT STAINING No stain or softening exceeding (FLTM BJ 126-01) specification range of current production enamels 3.15 LUBRICANT CLEANUP AND PAINT RECEPTIVITY The material shall be readily removed with petroleum naphtha or denatured alcohol
11、 to provide a surface receptive to paint repair with no evidence of “fish eyes“, crawling, or other visible paint defects. Test Method: Apply a thin film of lubricant to panels freshly painted with current production enamels per FLTM BJ 107-03. Allow 1 h air dry at 23 +/- 2 C and 50 - 55% relative h
12、umidity. Wipe the lubricant with a soft cloth moistened with M14J547 naphtha. Repaint with enamel and examine for paint defects. ENGINEERING MATERIAL SPECIFICATIONESB-M99C109-A/A2 Printed copies are uncontrolled Copyright 2009, Ford Global Technologies, LLC Page 3 of 3 3.16 CONSISTENCY ESB-M99C109-A
13、 The material shall be free from acid, alkali, moisture, tarry or suspended matter, thickeners or other foreign matter. It must also be free from any objectionable odors. ESB-M99C109-A2: The material shall be free from acid, alkali, tarry or suspended matter, thickeners or other foreign matter. It
14、must also be free from any objectionable odors. 5. GENERAL INFORMATION The information below is provided for clarification and assistance in meeting the requirements of this specification. 5.1 FLAMMABILITY AND/OR TOXICITY This material represents a potential fire and/or health hazard. The manufacturing Engineering Department must notify both the Plant Security and the Safety personnel of its presence in the plant to assure that proper fire and/or health precautions are provided. The location in which it is used or stored must be included in the notification.
