1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev 03 2012 02 16 N Status No Replacement named N. Benipal, NA 2005 08 10 Revised Inserted 3.0; deleted 3.3 and 4 1968 09 06 Released COX1-DR520204-1 Controlled document at www.MATS Copyright 2012, Ford Global Technologies, LLC Page 1 of 3 PA
2、INT, SILK SCREEN PASTE - VINYL TAPE ESB-M99J262-A NOT TO BE USED FOR NEW DESIGN 1. SCOPE The materials defined by this specification are process pastes capable of being applied by a silk screen process and are covered by a clear protective coating. 2. APPLICATION This specification was released orig
3、inally for material used with ESB-M3G51 Pressure Sensitive Vinyl Tapes to produce emblems etc. 3. REQUIREMENTS 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.1 BA
4、SIC PASTE 3.1.1 Composition 3.1.1.1 Toxicity Shall contain no benzol (benzene), chlorinated or other toxic compounds, hydrolyzable chlorine derivatives or have an objectionable or obnoxious odor. 3.1.2 Physical Properties 3.1.2.1 Drying Time 3.1.2.1.1 Process Paste Shall air dry in 24 h at 23 +/- 2
5、C with adequate ventilation. 3.1.2.1.2 Clear Topcoat Shall air dry in 24 h at 23 +/- 2 C with adequate ventilation or bake out in 2 h at 66 C after a 1/2 h air dry at 23 +/- 2 C. 3.1.2.2 Compatibility Shall be completely compatible with ESB-M3G51 vinyl tape and provide uniform coverage. ENGINEERING
6、MATERIAL SPECIFICATION ESB-M99J262-A Copyright 2012, Ford Global Technologies, LLC Page 2 of 3 3.2 FINISHED EMBLEM 3.2.1 Appearance Shall match the Ford Motor Company Styling master sample for color and gloss. 3.2.1.1 General Shall cure out to a presentable serviceable film showing no craters, pinho
7、les, seediness, or abnormal roughness. It shall have a reasonable tolerance to ordinary cleaning and polishing procedures. 3.2.2 Film Properties 3.2.2.1 Adhesion The emblem shall show no separation of printed colors from the vinyl tape after lightly scribing through color coats with a razor blade, f
8、irmly adhering a strip of 3/4 in (19 mm) wide ESF-M3G48 tape over the scribed mark and removing tape quickly at 180 angle. 3.2.3 Durability Properties 3.2.3.1 Water Immersion, min 240 h Test Method: Immerse the panels for 240 h in distilled or deionized water maintained at 32 +/- 1 C as described in
9、 FLTM BI 104-01. Remove the parts from the water and immediately scribe an X through the printed portion of the decal to the vinyl. Dry the scribed area with a paper towel, cloth or air pressure, and immediately apply, with firm thumb pressure, a minimum of 2 in2 (13 cm2) of ESF-M3G48 tape. Remove t
10、he tape by pulling one end at a 90 angle at a moderate speed. The following conditions shall be basis for rejection: . Removal of printed area beyond 1/16 in (1.6 mm) from any scribed line; . Any evidence of blistering after tape removal. 3.2.3.2 Weathering Resistance Shall exhibit a minimum degree
11、of fading, chalking, or dulling. No increase of brittleness or loss of adhesion is permitted and the material shall be completely free from evidence of cracking, checking, blistering, or peeling when exposed as follows: 3.2.3.2.1 Florida Exposure (Miami Area), min 12 months at 45 facing south. 3.2.3
12、.2.2 Accelerated Weathering, min 400 h (FLTM BO 101-01, Atlas XW Weatherometer) ENGINEERING MATERIAL SPECIFICATION ESB-M99J262-A Copyright 2012, Ford Global Technologies, LLC Page 3 of 3 3.2.3.3 Resistance to Water and Soap Spotting (FLTM BI 113-01, except use of colorimeter is omitted) Shall exhibi
13、t no more dulling or color change than the approved master sample on file in the Body Materials Section. 3.2.3.4 Resistance to Acid Spotting (FLTM BI 113-02, except the use of colorimeter is omitted) Shall exhibit no more dulling or color change than the approved master sample on file in the Body Ma
14、terials Section. 3.2.3.5 Gasoline Resistance Neither the vinyl film nor clear acrylic topcoat shall exhibit softening, dulling, color change, or loss of adhesion, after 60 min immersion in 14J148 Naphtha. Test Method: Immerse panels to which film has been applied in 14J148 Naphtha for 60 min at 21 C
15、 minimum. Wipe the film with a soft cloth and examine for film damage, dulling, or color change. 3.2.3.6 Salt Spray Resistance, min 240 h (FLTM BI 103-01) No blistering, or loss of adhesion. 3.2.3.7 Heat Resistance Finished parts shall withstand a simulated paint repair bake (30 min at 121 +/- 3 C) without evidence of blistering, checking, cracking, or loss of adhesion.