1、 Ford Proprietary and/or Confidential Information - Do not distribute to others w/o prior written authorization. FECDS F-8 Engineering CAD LETTERS RAISED 0.2-0.3 mm ABOVE THE SURFACE; AT LOCATION APPROVED BY FORD ENGINEERING 4.3.3 GATING DESIGN SUBMISSION NOTE 4.3.3.1 A note such as the following ma
2、y be present for gating design submission requirements. GATING DESIGN MUST BE SUBMITTED TO ENGINEERING PRIOR TO CONSTRUCTION OF TOOLS 4.3.4 GATING NOT PERMITTED NOTE 4.3.4.1 A note such as the following may be present for supporting the gating location requirements. GATING NOT PERMITTED IN GRAINED A
3、REAS F85 Printed copies are uncontrolled.Original Issue: 20101231 Copyright, Ford Motor Company. Latest Re-issue: 20111231ENGINEERING CAD SEE BOUNDARY SAMPLES FOR DIMENSIONS OF ZONE 4.4.38 TEARS IN FOAM NOTE 4.4.38.1 A note such as the following shall be present for addressing any potential tear in
4、the foam requirements. ALL TEARS LONGER THAN 25mm MUST BE GLUED PRIOR TO SHIPMENT F820 Printed copies are uncontrolled.Original Issue: 20101231 Copyright, Ford Motor Company. Latest Re-issue: 20111231ENGINEERING CAD & DRAFTING STANDARDS Return to TOC Original Issue: 20101231 Copyright, Ford Motor Co
5、mpany. Latest Re-issue: 20111231 F821 Printed copies are uncontrolled. 4.4.39 REPAIR TAPE NOTE 4.4.39.1 A note such as the following shall be present for addressing repair tape requirements. REPAIR TAPE WITH MAXIMUM DIMENSIONS OF 50mm X 50mm IS ACCEPTABLE TO APPLY ON ALL SURFACES OF THE FOAM PAD TO
6、FIX FOAM RIPS UP TO 50mm AND COVER VOIDS UP TO 25mm X 25mm. A MAXIMUM OF 3 SUCH TAPE REPAIRS ARE PERMITTED PER FOAM PAD. TAPE MUST BE FLAT TO THE SURFACE OR MATCH THE CONTOUR WITHOUT CAUSING WRINKLES OR CREASES 4.4.40 ENGINEERING MATERIAL SPECIFICATIONS FOR SEAT FOAM NOTES 4.4.40.1 Any note such as
7、the following may be present on seat foam production drawings after careful consideration of appropriate application, by the D&R Engineer. (See para. 4.3.16.1 Engineering Material Specifications for Interior Trim and Seat System Components for additional Engineering Material Specifications not liste
8、d below) 4.4.41 PERFORMANCE OF POLYMERIC FOAM NOTES 4.4.41.1 A note such as the following may be present for addressing performance of polymeric foam requirements. (ADD FOAM PIA or ITEM #): See para. 4.3.41.1 for applicable engineering material specification explanation. Or (ADD FOAM PIA or ITEM #):
9、 See para. 4.3.42.1 for applicable engineering material specification explanation. 4.4.42 VELCRO STRIP FASTENER NOTE 4.4.42.1 A note such as the following may be present for addressing Velcro strip fastener requirements. (ADD PIA #) XXX mm MIGG (18.5) (15) VELCRO STRIP FASTENER ENGINEERING CAD & DRA
10、FTING STANDARDS Return to TOC 4.4.43 PAPER COVERED WIRE NOTE 4.4.43.1 A note such as the following may be present for addressing paper covered wire requirements. (ADD PIA #) (XXX)mm PAPER COVERED WIRE 4.4.44 B-SURFACE CLOTH PERFORMANCE NOTE 4.4.44.1 A note such as the following may be present for ad
11、dressing performance of fabric in the B-surface cloth requirements. (ADD PIA #) B-SURFACE CLOTH: 12 OUNCE. ACME FELT: See para. 4.3.37.1 for applicable engineering material specification. 4.4.45 TRIM CLIP-SINGLE, HOPE NOTE 4.4.45.1 A note such as the following may be present for addressing trim clip
12、-single, hope global part requirements. (ADD PIA #) TRIM CLIP - SINGLE, HOPE GLOBAL PART 40632 4.4.46 TRIM CLIP-DUAL, HOPE NOTE 4.4.46.1 A note such as the following may be present for addressing trim clip-dual, hope global part requirements. (ADD PIA #) TRIM CLIP - DUAL, HOPE GLOBAL PART 40629 4.4.
13、47 B-SURFACE CLOTH / SHEETING NOTE 4.4.47.1 Notes such as the following may be present for addressing fabric for the B-surface cloth /sheeting requirements. (ADD PIA #) B-SURFACE CLOTH / SHEETING: See para. 4.3.38.1 for applicable engineering material specification. 4.4.48 CCS TRENCH CLOTH NOTES 4.4
14、.48.1 Notes such as the following may be present for addressing fabric for CCS trench cloth requirements. (ADD PIA #) CCS TRENCH CLOTH: 2.0-2.5 OZ/YD2 BLACK POINT BONDED POLYPROPYLENE (BLACK FALCON, ELITE, OR SIMILAR) See para. 4.3.38.1 for applicable engineering material specification. F822 Printed
15、 copies are uncontrolled.Original Issue: 20101231 Copyright, Ford Motor Company. Latest Re-issue: 20111231ENGINEERING CAD & DRAFTING STANDARDS Return to TOC 4.4.49 BORDER WIRE NOTE 4.4.49.1 Notes such as the following may be present for addressing border wire requirements. (ADD PIA #) BORDER WIRE: 5
16、mm - 6mm DIA ASTM A227 4.4.50 ANTI-SQUEAK SPRAY NOTE 4.4.50.1 Notes such as the following may be present for addressing anti-squeak spray requirements. (ADD PIA #) ANTI-SQUEAK SPRAY REQUIRED. SEE APPROVED BOUNDARY SAMPLES FOR ENGINEERING DIRECTION 4.4.51 OK TO SHIP PRE-PRODUCTION CRITERIA NOTE 4.4.5
17、1.1 Notes such as the following may be present for addressing ok to ship pre-production criteria requirements. OK TO SHIP PRE-PRODUCTION CRITERIA (ALL PRE PPAP PARTS) DIMENSIONAL REPORT TO BE CONDUCTED ON 3 RANDOM PARTS PER BATCH ORDER OR AS AGREED WITH FORD SEAT ENGINEERING ALL PARTS TO BE LABELED
18、WITH: PART NUMBER TARGET ILD ACTUAL ILD (OR PER AGREEMENT WITH SEAT ENGINEERING) TARGET DENSITY STATISTICAL AVERAGE DENSITY ACTUAL WEIGHT 4.4.52 SEAM CONSTRUCTION NOTES 4.4.52.1 Notes such as the following may be present for addressing seat seam construction requirements. SEAM CONSTRUCTION: JOIN SEA
19、M SEW SEAM PINCH SEAM FRENCH SEAM DECK SEAM EMBROIDERY F823 Printed copies are uncontrolled.Original Issue: 20101231 Copyright, Ford Motor Company. Latest Re-issue: 20111231ENGINEERING CAD & DRAFTING STANDARDS Return to TOC 4.4.53 TESTING FREQUENCY NOTE 4.4.53.1 A note such as the following may be p
20、resent for addressing testing frequency requirements. SEE DVP&R FOR TEST QUANTITIES & CONTROL PLAN FOR TESTING FREQUENCY. 4.4.54 PRODUCTION TOOL IS MASTER FOR SIZE AND SHAPE NOTE 4.4.54.1 A note such as the following may be present for addressing testing frequency requirements. PRODUCTION TOOL IS MA
21、STER FOR SIZE AND SHAPE OF PATTERNS 4.4.55 PATTERN INFORMATION NOTE 4.4.55.1 A note such as the following may be present for addressing pattern information requirements. FOR PATTERN INFORMATION - CONSULT PRODUCTION SOURCE 4.4.56 COLOR INFORMATION NOTE 4.4.56.1 A note such as the following may be pre
22、sent for addressing color information requirements. FOR COLOR INFORMATION SEE WERS ENGINEERING RELEASE 4.4.57 REF AAR MASTER SAMPLES NOTE 4.4.57.1 A note such as the following may be present for addressing master sample requirements. REF AAR MASTER SAMPLES AND 1/4 SCALES FOR APPEARANCE ITEMS 4.4.58
23、FUNCTIONAL CHECKS OF GUIDE SLEEVE ASSEMBLY NOTES 4.4.58.1 Notes such as the following may be present for guide sleeve assembly requirements. FUNCTIONAL CHECKS OF GUIDE SLEEVE ASSEMBLIES: 1. WHEN THE SPRING IS REMOVED FROM THE ASSEMBLY, A GAGE PIN OF 12.7mm DIA. WITH LOCAL GROOVES CUT IN IT TO CLEAR
24、THE UPPER RIBS IN THE GUIDE SLEEVE STEM, MUST FIT IN THE GUIDE SLEEVE BORE WITHOUT INTERFERENCES ALTERNATIVELY, THIS INSPECTION CAN BE PERFORMED WITH A 12.7mm DIAMETER GAGE PIN AFTER THREE CRUSH RIBS ARE REMOVED (CUT OUT) FROM THE GUIDE SLEEVE STEM F824 Printed copies are uncontrolled.Original Issue
25、: 20101231 Copyright, Ford Motor Company. Latest Re-issue: 20111231ENGINEERING CAD & DRAFTING STANDARDS Return to TOC 2. THE EFFORT TO PRESS THE BUTTON BY 2.5mm MUST BE WITHIN A 13-28N RANGE. EFFORTS MUST BE SMOOTH, WITHOUT STEP FUNCTIONS. WHEN THE FORCE IS REMOVED, THE BUTTON MUST RETURN TO ITS FUL
26、LY RETRACTED POSITION WITHOUT BINDING. THIS MUST BE VERIFIED FOR ALL COMBINATIONS OF TOOL CAVITIES OF BUTTONS AND STEMS 3. THE FIT OF THE BUTTON AND THE STEM MUST NOT ALLOW FOR FREE PLAY OF THE BUTTON RELATIVE TO GUIDE SLEEVE STEM IN EXCCESS OF 0.5mm IN THE FORE/AFT DIRECTION AND 0.3mm IN THE UP/DOW
27、N DIRECTION. THE VERTICAL FREE PLAY IS TO BE VERIFIED BY APPLYING A 3N FORCE TO THE SPRING IN THE UPWARD AND DOWNWARD DIRECTIONS. THE FORE/AFT FREE PLAY IS TO BE VERIFIED BY APPLYING A 3N FORCE TO THE BUTTON OUTER SURFACE IN THE FOREWARD AND REARWARD DIRECTIONS. BUTTONS AND GUIDE SLEEVE STEMS MAY NE
28、ED TO BE TUNED TO REDUCE THE FREE PLAY. ALL COMBINATIONS OF TOOL CAVITIES OF BUTTONS AND STEMS MUST BE CHECKED 4. FORD-APPROVED PRODUCTION SAMPLES OF ALL BUTTON AND STEM CAVITY COMBINATIONS MUST BE MARKED AND SAVED BY SUPPLIER FOR FUTURE REFERENCE 4.5 OPTIONAL - BODY INTERIOR GENERAL NOTES (Restrain
29、ts) (Reserved) 4.6 OPTIONAL - BODY EXTERIOR GENERAL NOTES 4.6.1 DEVIATIONS FROM ACCEPTABLE PART TOLERANCE NOTE 4.6.1.1 A note such as the following may be present to allow parts to be accepted that are outside the part tolerances noted on the 3D CAD File or 2D Drawing file, through proper approvals.
30、 (Applicable to EU region ONLY when applied to a global program production drawing) DEVIATIONS FROM ACCEPTABLE PART TOLERANCES SHALL BE APPROVED BY FORD MOTOR COMPANY PRODUCT ENGINEERING AND MANUFACTURING ACTIVITIES. DEVIATION DETAILS AND APPROVALS CAN BE OBTAINED FROM PSW REPORT AVAILABLE AT HTTP:/
31、PSW.NIEHL.FORD.COM (EU ONLY) 4.6.1.2 If the deviation approval becomes a permanent fix, the changes to the tolerance(s) shall be reflected on the 3D CAD File or 2D drawing through a change notice. F825 Printed copies are uncontrolled.Original Issue: 20101231 Copyright, Ford Motor Company. Latest Re-
32、issue: 20111231ENGINEERING CAD & DRAFTING STANDARDS Return to TOC 4.6.2 BURR CONDITIONS NOTE 4.6.2.1 A note such as the following may be present for addressing burr condition requirements. (Applicable to EU region ONLY when applied to a global program production drawing) MUST CONFORM TO: BURR CONDIT
33、IONS ENGINEERING SPECIFICATION ES7S7A-1N264-AA (EU ONLY) 4.6.3 WELD SPATTER NOTE 4.6.3.1 A note such as the following may be present for addressing weld spatter requirements. (Applicable to NA region ONLY when applied to a global program production drawing) PART CANNOT HAVE WELD SPATTER, BURRS OR SH
34、ARP EDGES. BREAK ALL CORNERS (NA ONLY) 4.6.4 THREAD CONTAMINATION NOTE 4.6.4.1 A note such as the following may be present for addressing thread contamination requirements. All THREADS MUST BE CLEAN & FREE FROM CONTAMINATION 4.6.5 GLOBAL TOLERANCE FOR SHEET METAL COMPONENT GDT NOTE 4.6.5.1 A note su
35、ch as the following shall be present for addressing global tolerance for BIW sheet metal component GDT requirements. In EU, the pilot program for applying the new ESBU5A-1294-AA will be the B479 (Fiesta) and in NA, the pilot program for applying the new ESBU5A-1294-AA will be the S550 (Mustang) MUST
36、 CONFORM TO: GLOBAL GENERIC TOLERANCES FOR SHEET METAL COMPONENTS ENGINEERING SPECIFICATION ESBU5A-1294-AA 4.6.6 GDT ENGINEERING SPECIFICATION FOR SHEET METAL NOTE (NA ONLY) 4.6.6.1 A note such as the following may be present for addressing GDT and additional general notes for BIW sheet metal compon
37、ent requirements. Applicable to NA region ONLY, when applied to a program production drawing. Post S550 (Mustang) initial release, this specification is considered OBSOLETE MUST CONFORM TO: GDT AND ADDITIONAL GENERAL NOTES ENGINEERING SPECIFICATION ESYF12-1294-AA (NA ONLY) F826 Printed copies are un
38、controlled.Original Issue: 20101231 Copyright, Ford Motor Company. Latest Re-issue: 20111231ENGINEERING CAD & DRAFTING STANDARDS Return to TOC 4.6.7 LOCATOR DRAWING NOTE 4.6.7.1 A note such as the following may be present, as reference information, to ensure the latest locator information is used fo
39、r supporting the production drawing requirements. All Datums shall be explicitly annotated in the Master Data File, for definition see Standard G-1, para. 2.1. (TO ENSURE LATEST LOCATOR INFORMATION RETRIEVE THE LD LOCATOR DATA FILE_ NA ONLY) 4.6.8 (Reserved) 4.6.9 SURFACE CLASS NOTE 4.6.9.1 A note s
40、uch as the following may be present for addressing surface class requirements. MUST CONFORM TO: SURFACE CLASS ENGINEERING SPECIFICATION ESF75B-11007-AA 4.6.10 PIERCE NUTS NOTE 4.6.10.1 A note such as the following may be present for addressing pierce nut requirements. MUST CONFORM TO: PIERCE NUTS EN
41、GINEERING SPECIFICATION ES-N621822-S100 4.6.11 UNSPECIFIED RADII NOTE 4.6.11.1 A note such as the following may be present for addressing unspecified radii requirements. UNSPECIFIED RADII TO BE REQUIRE NOTIFICATION TO BODY ENGINEERING (EU ONLY) F827 Printed copies are uncontrolled.Original Issue: 20
42、101231 Copyright, Ford Motor Company. Latest Re-issue: 20111231ENGINEERING CAD & DRAFTING STANDARDS Return to TOC 4.6.15 MINIMUM THICKNESS AFTER MANUFACTURING NOTE (EU ONLY) 4.6.15.1 A note such as the following may be present for addressing minimum thickness after manufacturing requirements. (Appli
43、cable to EU region ONLY when applied to a global program production drawing) BODY ENGINEERING MINIMUM REQUIREMENTS FOR PART AFTER MANUFACTURE: THICKNESS: (EU ONLY) 4.6.16 JOIN RELATED ENGINEERING SPECIFICATION NOTES 4.6.16.1 When join related engineering specifications are required, any note such as
44、 the following notes may be present when deemed applicable. The application of each unique note depends on actual usage of the joining process for (sub) assembly operation. 4.6.17 JOINING-RELATED HEADER NOTE 4.6.17.1 A note such as the following may be present as a header for organization of the joi
45、ning-related engineering specifications. JOINING-RELATED ENGINEERING SPECIFICATIONS: 4.6.18 FUSION FILLET WELD NOTES 4.6.18.1 A note such as the following examples may be present for addressing fusion fillet weld requirements. (Note: The Global ESBM5A-1B310-AA replaced ESC8AB-11006-AA usages, but an
46、y of these specifications is considered valid when deemed applicable by the Lead Program D&R Engineer.) MUST CONFORM TO: FUSHION FILLET WELDS ENGINEERING SPECIFICATION ESC8AB-11006-AA, FILLET WELDS SHOWN ARE CLASS, TBD MUST CONFORM TO: FUSHION FILLET WELDS ENGINEERING SPECIFICATION ESBM5A-1B310-AA 4
47、.6.19 PROJECTION WELDING OF NUTS AND BOLTS NOTES 4.6.19.1 A note such as the following examples may be present for addressing projection welding of nuts and bolts requirements. (Note: The Global ESBM5A-1N265-AA replaced ESE4EB-1A252-AA & S72GG-1K251-BA usages, but any of these specifications is cons
48、idered valid when deemed applicable by the Lead Program D&R Engineer.) MUST CONFORM TO: RESISTANCE PROJECTION WELDS FOR FASTENERS ENGINEERING SPECIFICATION ESE4EB-1A252-AA MUST CONFORM TO: RESISTANCE PROJECTION WELDS ENGINEERING SPECIFICATION S72GG-1K251-BA MUST CONFORM TO: PROJECTION WELDING OF NUTS AND BOLTS ENGINEERING SPECIFICATION ESBM5A-1N265-AA F828 Printed copies are uncontrolled.Original Issue: 20101231 Copyright, Ford Motor Company. Latest Re-issue: 20111231ENGINEERING CAD & DRAFTING STANDARDS Return to TOC 4.6.20 RESISTANCE SPOT WE
