1、 FORD LABORATORY TEST METHODBN 158-01Date Action Revisions 2009 29 09 Activated M. Montgomery EU, M. Dumitrescu NA Printed copies are uncontrolled Copyright 2009, Ford Global Technologies, LLC Page 1 of 3 MARTINDALE ABRASION TESTING OF TEXTILE FABRICS Application This procedure is used to determine
2、the wear characteristics of textile fabrics. Apparatus Required Apparatus Martindale abrasion machine with specimen holder weights: Rotational speed of outer pegs =47.5 +/- 2.5 rev/min Ratio of speeds outer pegs: inner pegs =32:30 or 16:15 Total stroke of outer pegs =60.5mm +/-0.5mm Total stroke of
3、inner pegs =60.5mm +/- 0.5mm Working area of specimen holder =645mm2 Nominal pressure on test specimen = 12kPA Available from: SDL Atlas, LLC James H. Heal & Co. LTD 3934 Airway Dr. OR Richmond Works Rock Hill, SC 29732-9200 Lake View USA Halifax Tel: 1.803.329.2110 United Kingdom Fax: 1.803.329.213
4、3 www.james-heal.co.uk/ Abradand cloth: Cross-bred worsted fabric Quality STFI MD 100. SDL Atlas USA fabric code is SM25 Abradent fabric M235 B Warp Weft Mean fiber diameter, m 27.5 +/- 2.0 29.0 +/- 2.0 Yarn linear density, tex R63 +/- 4/2 R74 +/- 4/2 Singles “Z“ twist, turns per metre 540 +/- 20 5
5、00 +/- 20 Mass per unit area, g/m2215 +/- 10 Oil content, % 0.8 +/- 0.3 Available from: SDL Atlas, LLC Schsisches Textilforschungsinstitut 3934 Airway Dr. E.V Rock Hill. SC 29732-9200 OR STFI USA Annaberger Str. 240 Tel: 1.803.329.2110 Postfach 13 25 Fax: 1.803.329.2133 09072 Chemnitz Germany FORD
6、LABORATORY TEST METHODBN 158-01Printed copies are uncontrolled Copyright 2009, Ford Global Technologies, LLC Page 2 of 3 Backing for abrasion material: Woven wool felt mass 750 +/- 50g/m2 and approximately 2.5 +/- 0.5mm thick. SDL Atlas USA material code is M235 E or M235 E1 Available from: SDL Atla
7、s, LLC Schsisches Textilforschungsinstitut E.V 3934 Airway Drive OR STFI Rock Hill, SC 29732, Annaberger Str. 240 USA Postfach 13 25 Tel: 1.803.329.2110 09072 Chemnitz Fax:1.803.329.2133 Germany Polyurethane foam: 3mm polyether-urethane foam conforming to BS 4443: density 30kg/m2+/- 3kg/m2Sample an
8、d Test Conditions Sample Conditioning All test values indicated herein are based on material conditioned in a controlled atmosphere of 23 +/- 2C and 50 +/- 5% relative humidity for not less than 24 h prior to testing and tested under the same conditions unless otherwise specified. Method A Sample Si
9、ze Cut six specimens 38 +/- 1mm diameter from widely distributed locations on the sample, it the design is complex, specimen selection should be agreed with Materials Engineering. The specimens should be taken from not less than 50mm from any selvedge. Cut discs 38 +/- 1mm diameter from the 3mm thic
10、k foam for use as backings for the specimens if unlaminated. If the fabric is laminated, adjust the thickness foam to max 3mm. Test Procedure 1. Mount the conditioned specimens backed with foam discs if unlaminated in the specimen holders using the mounting device on the machine frame. 2. Mount new
11、pieces of abrading material 140mm diameter over the backing felt on the machine tables. 3. Clamp the specimen holders on the moving plate and load the holders to achieve the specified pressure of the specimens of 12 kPa on the abradant. 4. Run the machine for the specified number of cycles, changing
12、 the abradant at 50,000 cycle intervals. 5. Run the machine for 10,000, 20,000, 30,000, 40,000 and 50,000 cycles for insert fabric. Run passenger vehicles to 60,000 cycles for bolster fabric or increase the number of cycles per Material Engineering direction. FORD LABORATORY TEST METHODBN 158-01Prin
13、ted copies are uncontrolled Copyright 2009, Ford Global Technologies, LLC Page 3 of 3 Assessment/Reporting Assessment criteria: Flat woven: No threads broken, no pilling Pile fabrics: A uniform amount of pile must remain Knitted fabrics: No holes, no pilling All Types: The design characteristics of
14、the fabric must not be significantly removed or changed by wear. Mount all test specimens on a card endorsed with relevant details, for future reference. Report as satisfactory or otherwise the number of cycles to failure. Chemicals, materials, parts and equipment referenced in this document must be used and handled properly. Each party is responsible for determining proper use and handling in its facilities.