1、Standaid Parts METRIC HEAD LENGTH# WITH GAGE HOLE APPROX 2 X PLANE OF CONTACT COTTER PINS CATEGORY 550.020 (EXTEND PRONG, SQUARE CUT TYPE CONFORMING TO IS0 RECOMMENDATION R 1234) OPTIONAL NOM. SIZE All Dimensions in mm Nom. Pin Size 11.8 9.2 7.4 5.8 3.6 2.8 2.0 Head 5.7 4.4 3.5 2.7 1.7 1.3 0.9 iamet
2、er 5.9 4.6 3.7 2.9 1.8 1.4 1.0 Shank 6.3 5 4 3.2 2 1.6 1.2 A Diameter 1.7 2.4 3.2 5.1 6.66 5.30 4.30 , 3.50 2.25 1.85 1.34 Recommended 2.0 2.0 2.0 1.6 1.2 1.2 1.2 Extension 4.0 4.0 4.0 3.2 2.5 2.5 2.5 Prong 10.3 8.0 6.5 , Hole Size 1.20 , 1.60 2.00 3.20 4.00 5.00 6.30 *FORD PART NUMBERS For General
3、Specifications, See Page MJ 950.01. *The suffix S, with or without a finish numeral, makes these part numbers complete. For general use, S11 finish should be specified. For other finishes, see Finish Section. Material: SAE 1005 thru 1012 or equivalent low carbon steel. Example description for a 1.2
4、x 6 mm cotter pin shown on this page is: N642498 SI I ,PI N I. 2mmx6 COTTERI lEIXITIO ,PIRGI l l I , I DEC 1991 Product Englneering PAGE MJ-110.01 Standard Parts METRIC t -I -L- m I -cI ENDS, SHAPE OF CHAMFER OPTIONAL SPRING PINS COILED TYPE STANDARD SERIES CATEGORY 550.040 AFH *C LBREAK EDGE Dimens
5、ions in rnm except as noted The Suffix S with or without a finish makes the part number complete. For General Specifications, See Page MJ-950.03. Maximum diameters shall be checked with Go Ring Gage. Minimum diameters shall be checked with Not Go Ring Gage. Material: SAE 1070-1095 Carbon Steel. For
6、finishes see Finish Section - Page AA-110.01. e Example description for a 2 mm x 6 rnrn Spring Pin shown on this page is: N 6-4,6,2 5101 ,SI lPll ,N, ,2,m,m,x16, ,S1PIG, ,C,O,I lL,E Dl lS,TID IIIIIII DECEMBER 199 1 PAGE MJ-140.01 I Standard Parts METRIC Dimensions in mm I Nominal Size rD I Diameter
7、M.iIl/MaX Chamfer Length (APProx- ) Stock Thiclmess Nominal Recommended Hole Size Min. /Max. Min. Dbl. Shear - L1 I, (CHAMFER I LA BOTH 4 LC ENDS, SHAPE OF CHAMFER OPTIONAL wept as noted 2 3 0.7 0.22 I 0.33 J-7 2.0/2.1 3.0/3.1 *F( SPRING PINS COILED TYPE HEAVY SERIES CATEGORY 550.040 BFH e 4 5 6 8 1
8、0 3.9 4.85 5.85 7.8 9.75 1.1 1.3 1.5 2.0 2.5 .45 1 .56 I .67 1 .90 I 1.1 4.0/4.12 5.0/5.12 6.0/6.12 8.0/8.15 10.0/10.15 13.5 20 30 53 84 4 I , IRD PART “BERS For General Specifications See Page MJ-950.03. Maximum Diameters Shall be Checked with a Go Ring Gage. Minimum Diameters Shall be Checked with
9、 a No Go Ring Gage. Material: SAE 1070-1095 Steel. *The Suffix S with or without a finish makes the Part Number Complete. For General Use, S2 finish should be specified. Example description for a 2 mm x 6 mm Spring Pin shown on this page is: ,N,6,4,8,0,0,3, ,S,2, ,P,I ,N, ,2,m,m,x,6, ,S,P,G, ,C,O,I
10、,L,E,D, ,H,V,Y, , I , , I I I I , PAGE MJ-140.02 Product Engrneering MAR 1980 Standard Parts METRIC -L+ Dimensions in mm except as noted Nominal Size I 2 Diameter I I Min. /Max. * 2.12/2.20 Chamfer Dia. . Max. 1.9 Chamfer Leh 0.2/0.8 M./M=. F Stock Thickness (Nom. ) Recommended o.4 I IHole Size I2.0
11、0/2.07 SPRING PINS SLOTTED TYPE HEAVY SERIES CATEGORY 550.040 BEH BOTH ENDS ALTERNATE 3 4 5 6 8 10 3.15/3.25 4.15/4.28 5.17/5.33 6.20/6.36 8.22/8.40 10.25/10.43 2.9 3.9 4.8 5.8 7.8 9.7 0.2/1.0 0.3h.2 0.3/1.4 0.4/1.6 0.4/2.0 0.5/2.4 0.6 0.8 1.0 1.2 1.6 2.0 3.00/3.10 4.00/4.10 5.00/5.12 6.00/6.13 8.00
12、/8.15 10.00/10.15 7.1 13.2 20.3 29.2 52.8 84.0 FORD PART NUMBER* For General Specifications, See Page MJ 950.03. * Maximum diameter is Go Ring Gage diameter; Minimum diameter shall be the average of D17D2 8Z D3 Material: SAE 1070 - 1095 Carbon Steel. * The Suffix S with or without a finish makes the
13、 part complete. For general use, S2 finish should be specified. For other finishes see Finish Section. Electro Example description for a 2 mm x 6 mm Spring Pin shown on this page is. Plating is not recommended. I JUNE 1982 Product Engineering PAGE MJ-140.03 Standard Parts METRIC CLEVIS PINS CATEGORY
14、 550. OlOC (For Use with Clevises Shown) on Pages MJ-200.02 & 200.03) DRILL FROM BOTH SIDES - OR BREAK CORNERS 7- RlrR Dimensions in mm I Nominal Size 151618110 Nominal Size 12 14 16 20 Material: ANSI 1010-1020 or 1211. For general use, S8 finish should be specified. For other finishes see Finish Se
15、ction. Case harden per HT4-2 to depth of 0.13-0.25. The suffix S with or without a finish numeral makes these part numbers complete. Example description for a 5 mm clevis pin shown on this page is: N642751 S8 PIN 512.3 CLEVIS 11111111111111111111111111111111111111111111 APR 1981 Product Engineerlng
16、Page MJ-180* O7 I Standard Parts I NON-ADJUSTABLE CLEVISES CATEGORY 632.000 METRIC R OPTIONAL ENDS J FT- m L A L Dimensions in mm NOTES: Material: Steel SAE 1120, SAE 1018 or equivalent. Rockwell hardness of B-70 minimum. For general use, S8 finish should be specified. For other finishes see Finish
17、Section. *The suffix S with or without a finish numeral makes these part numbers complete. Unless otherwise specified, all dimensions are 2 0.25 111111. *New dimensions. Other dimensions are soft conversion of parts shown on Page J -200.03. Example description for a 5 mm clevis shown on this page is
18、: N662434-S8 CLEVIS 5x 11.13 NON-ADJUSTABLE Page MJ-200.02 Product Englneermg DEC 1991 Standard Parts METRIC ADJUSTABLE CLEVISES CLASS 6H I CATEGORY 630.000 Dimensions in rmn Metric Thread Per ANSI B1.13 NOTES: Material: Steel - SAE 1120, 1018 or equivalent. Rockwell hardness of F-70 minimum. For ge
19、neral use, S8 finish should be specified. For other finishes see Finish Section. *The suffix S, with or without a finish numeral makes these part numbers complete. Unless otherwise specified, all dimensions are 2 0.25. *New dimensions. Other dimensions are soft conversions of parts shown on Page 5-2
20、00.02. Example description for a 5 mm clevis shown on this page is: N662420, S8 ,CL,EVI S 5x25 .4 ADJUSTAIBLE 1IIIII1I I SEPT 1976 Product Engineermg Page MJ-200.03 Standard Parts ELASTOMER METRIC PLUG BUTTON CATEGORY 590.050A PART NO., SUPPLIERS IDENTIFICATION AND CAVITY NO. ON THIS Dimensions in m
21、m Molded Tolerance k 0.25mm F Dia. 17.0 20.0 23.0 26.0 29.0 32.0 35.0 Hole Size 13.5 16.5 19.5 22.5 25.5 28.5 31.5 Range-Dia. 10.5 13.5 16.5 19.5 22.5 25.5 28.5 I W651010 I W651011 I W651012 1 W651013 1 W651014 1 W651015 1 W651016 I MATERIAL: SAE J 200 M4CA6 1OB35CPZ Black EPDM Elastomer “C” Suffix:
22、 Check per ESB-M9Pl-A “P” Suffix: Check per ESB-M9P4-A “Z” Suffix: The elastomeric portion of the compound shall be 1000/0 EPDM Note: Plugs to be used in metal thickness of 0.8 to 2.0mm. W651010 S PLUG BUTTON 12mm .DIAMETER IIIIiI1 APR 1985 Product Engineering PAGE MJ-420.0 1 Standard Parts PLUG BUl
23、TON CATEGORY 590.050A METRIC ELASTOMER PART NO., SUPPLIERS IDENTIFICATION AND CAVITY NO. ON THIS SURFACE f 0.5R Dimensions in mm Molded Tolerance f 0.25mm Nominal - A 66.2 63.2 60.2 57.2 54.2 51.2 48.2 45.2 42.2 39.2 36.2 Dia. B Size-Dia. 33 63 60 57 54 51 48 45 42 39 36 C 55.5 52.5 49.5 46.5 43.5 4
24、0.5 37.5 34.5 Range-Dia. 61.5 58.5 55.5 52.5 49.5 46.5 43.5 40.5 37.5 34.5 31.5 Hole Size 68.0 65.0 62.0 59.0 56.0 53.0 50.0 47.0 44.0 41.0 38.0 Dia. F 59.0 56.0 53.0 50.0 47.0 44.0 41 .O 38.0 35.0 32.0 29.0 Dia. E 53.0 50.0 47.0 44.0 41 .O 38.0 35.0 32.0 29.0 26.0 23.0 Dia. D 75.6 72.6 69.6 66.6 63
25、.6 60.6 57.6 54.6 51.6 48.6 45.6 Dia. 58.5 61.5 64.5 Ford Pa* W651017 W651018 W651019 Number W651027 W651026 W651025 W651024 W651023 W651022 W651021 W651020 MATERIAL: SAE J 200 M4CA610B35CPZ Black EPDM Elastomer “C” Suffix: Check per ESB-MQP1-A “P” Suffix: Check per ESB-M9P4-A “2” Suffix: The elasto
26、meric portion of the compound shall be 100% EPDM Note: Plugs to be used in metal thickness of 0.8 to 2.0rnm. W651017 S PLUG BU,TTON 33mm DIAMETER IIIIIII PAGE MJ-420.02 Product Engineering APR 1985 Standard Parts METRIC General Specifications For Metric Cotter Pin 1.0 Scope: This specification defin
27、es the general requirements for metric cotter pins intended for use in clevis pins and with slotted nuts. 2.0 Head: Slight deviations in head contours are permissible, however, the outside diameters given shall be adhered to with no sharp tool marks at the junction of head and shank. 3.0 Length The
28、length of pin, L, shall be measured parallel to the axis of pin, from the plane of contact of a ring gage (See Figure) with the head of pin to end of prong or pin as depicted in the dimensional specification. The ring gage shall have a hole of diameter equal to the nominal pin size plus or minus 0.0
29、3 mm. The permissible break or rounding of the gaging edges of gage hole shall not exceed 0.13 mm. Pin shall be inserted into the ring gage with finger pressure (force not to exceed 2.0 N). NOMINAL PIN PIN 0.13 MAX PERMISSIBLE BREAK OR ROUNDING AT GAGING EDGE The tolerance on length of cotter pins s
30、hall be as tabulated below: Nominal Length Tolerance on length Thru 28 mm +, 1.0 Over 28 Thru 100 2 1.5 4.0 Points: The ends of pins shall not be open and any gaps occurring between the prongs along the shank portion of pins beyond the point shall not exceed 0.4 mm. 5.0 Material: Steel type, unless
31、otherwise specified, ductility and wire section shall conform to SAE 5487. 6.0 Workmanship: Requirements per SAE J487. 7.0 Recommended Application: Recommended size of pin to bolt and clevis pin size is shown in the table below: Nominal Pin Size - I/ 1.2 1.6 2.0 3.2 4.0 5.0 6.3 Screw/Bolt Size 5,5.5
32、 69-7 8 10, 12, 14 16, 18, 20 22, 24 30, 36 Clevis Pin Over Through 4 5 5 6 6 8 9- 12 12 17 17 23 23 29 - - 1/ For severe applications & where subjected to alternating transverse forces, the next size larger pin is recommended. MAY 1978 Product Englneerlng PAGE MJ-950.01 Standard Parts METRIC GENERA
33、L SPECIFICATIONS FOR SPRING PINS (All dimensions in mm unless noted) 1.0 STRAIGHTNESS - Straightness of pins shall be within limits necessary to permit pins to fall through a ring gage by their own weight. Ring gauge dimensions are shown in Table 1. Table 1 Straightness ring gage dimensions 2.0 2.0
34、4.0 5.0 Gage Hole Diameter 1/ Gage Length Coiled Pin Slotted Pin Pin Length Max. Min. Max. Min. - -I- .015 To & Including 24 0.48 0.42 0.63 0.60 75 Over 50 0.34 0.30 0.42 0.40 50 Over 24 To 50 0.20 0.18 0.21 0.20 25 - 1/ Specified Maximum Pin Dia. Plus HARDNESS - Hardness may be determined using Tuk
35、on or Rockwell equipment in a manner that avoids the effects of pin flexibility. Hardness requirement (Rc scale) are shown in Table 2. Scale should be selected appropriate to the wall thichess. Table 2 - Hardness requirements Material Coiled Pin Slotted Pin SAE 1070 - 1095 Rc 43-52 Rc 46-53 b FINISH
36、 - Finishing processes and controls appropriate to avoid embrittlement in parts of this hardness shall be employed - See Finish Specifications. PERFORMANCE - The shear test shall be performed in a fixture in which the pin support member and the member for applying load shall have holes with diameter
37、s as recommended for the pin and shall have a hardness of Rockwell C 58 minimum. The clearance between the supporting members and the load member shall not exceed 0.15 and the shear plane shall be at least one pin diameter away from each end and at least two diameters apart. Pins too short to be tes
38、ted in double shear shall be tested by shearing two pins simutaniously in single shear. Speed of testing shall not exceed 13 mm min. Pins shall be tested to failure. The maximum load applied to the pin coincident with or prior to pin failure shall be recorded as double shear strongth of the pin. Pins tested for shear strength shall show a ductile shear without longitudinal cracks. WORKMANSHIP - Pins shall be free from burrs, loose scale, seams notches, sharp edges and corners and any other defects affecting serviceability. JUNE 1982 Product Englneerlng PAGE MJ-950.03
