1、 Manufacturing StandardsFord Motor Company199705 PAINT AND COLOR STANDARDS V2X1-2Engineering Standards (2) Stop.Danger. Safety cans and other portable containers of flammableliquids, danger signs, emergency stopping devices, sirens, fire andemergency exits.Manufacturing StandardsFord Motor Company19
2、9705 PAINT AND COLOR STANDARDS V2X1-2Engineering Standards & Printed copies are uncontrolled.Systems Engineering (ESSE) Page 3 of 134. EQUIPMENT:4.1 GENERAL:The paint application and color standards for production m achinery and equipment are intended to establish a uniformmethod in the identificati
3、on and preservation of plant facilities and equipment for new construction, renovation, andmaintenance. Current government rules and regulations have requirements for safety identification by color to markphysical hazards. Existing machinery and equipment may be repainted to match the present color.
4、 This revisedstandard shall be used only if the existing machinery and equipment can be repainted without creating confusion.Some modifications to the standard were included to provide a choice of better quality paint, necessary to extend theuseful life, even in severe operating conditions.Where saf
5、ety color is specified, such as Safety Red, Safety Orange, Safety Yellow, Safety Green and Safety Blue,Safety Color Code, ANSI Z535.1-1991 shall be complied with, unless existing colors are to be used. This revisedstandard can be used on new or existing machinery and equipment to establish uniformit
6、y throughout the plant, whilemeeting the safety color code required by government rules and regulations.COLORS AND APPLICATIONGENERAL MACHINERY AND EQUIPMENTCOLOR BASIC IDENTIFICATION APPLICATIONGray, Green,Brown, BuffOil-proof machinery enamel. Dry operations, at or near ambient (room temperature)c
7、onditions.Any color fromaboveTwo-component epoxy coating -Dehart 9342 epi-coat finish Tox#028424 Part A, Tox #028466Part B.For wet machining operations protection from cuttingoils. Use Dehart 9351 epi-coat epoxy metal primer onnew machines only.For wet machining operations protection from cuttingoil
8、s. Use Dehart 9351 epi-coat epoxy metal primer onnew machines only.Manufacturing StandardsFord Motor Company199705 PAINT AND COLOR STANDARDS V2X1-2Engineering Standards & Printed copies are uncontrolled.Systems Engineering (ESSE) Page 4 of 13COLORS AND APPLICATIONGENERAL MACHINERY AND EQUIPMENTEQUIP
9、MENT COLOR DESCRIPTIONSpray booth Aluminum Medium heat resistant aluminum paintWelding booth Brown Exterior enamelBlack Interior, flat black enamelCranes, insidebuildingSafety Blue or Safety Yellow Precaution Blue or Target Yellow enamelCranes, outsidebuildingSafety Black Interior black enamelCranes
10、, hooks,railings,ladders, steps,etc.Safety Yellow Target Yellow enamelHoists Brown or Safety Yellow Target Yellow enamelOvens,temperature upto 260 CAluminum Medium heat resistant aluminum paint, apply thin coatsOvens,temperatures260 - 538 CAluminum High temperature resistant aluminum paint, apply th
11、incoatsDust collector,inside buildingBrown Identify with interior black enamelDust collector,outsidebuildingArchitect approved Consult with PEO, FLDC4.2 FIRE FIGHTING EQUIPMENTDo not paint chrome, fittings, or polished extinguishers.Identify the location of fire extinguishers, hose reels or alarm bo
12、xes on columns, partitions, or walls as follows:4.2.1 Band building columns with a 16” (40 cm) high Safety Red band located to give maximum visibility. (This is usuallytwo to three feet (0.6 - 0.9 m) below the roof truss line, or roof line where there is no truss.)4.2.2 Walls and partitions should h
13、ave an identifying Safety Red rectangle, 16” high by 24” (40 x 60 cm) wide, locateddirectly above the fire equipment.Manufacturing StandardsFord Motor Company199705 PAINT AND COLOR STANDARDS V2X1-2Engineering Standards & Printed copies are uncontrolled.Systems Engineering (ESSE) Page 5 of 134.2.3 Pl
14、ace the following identification on all four sides of the column band:Fire Alarm Box SafetyWhiteThe words “Fire Alarm” in 4” (100 mm) high letters.Fire Extinguisher SafetyWhite3” (75 mm) wide stripes forming the letter “X” the full height ofthe band.Fire Hose SafetyWhite8” (20 cm) diameter letter “O
15、”.Scotch Lite pressure sensitive material may be used as an alternative to painting.Fire fighting equipment shall be painted according to the following schedule:COLORS AND APPLICATIONFIRE FIGHTING EQUIPMENTFIRE FIGHTING EQUIPMENT COLOR REMARKSChemical extinguishers Safety Red Identification per NFPA
16、 10, AppendixAFire trucks, hose reels, hose carts Safety RedPost indicator valves Safety Red Identification per NFPA 14Sectional control valves Safety Red Paint bonnet of valve Safety YellowFire hydrant bonnet ( 1500 gpm) Light Blue Identification per NFPA 291Fire hydrant bonnet(1000 - 1499 gpm)Gree
17、n Identification per NFPA 291Fire hydrant bonnet(500 - 999 gpm)Orange Identification per NFPA 291Fire hydrant bonnet( 140 F)Yellow BlackRadioactive Yellow BlackMATERIALS OF INHERENTLY LOW TOXICITY:Liquid or Liquid Mixture(Examples)Mill WaterChilled WaterPotable WaterBoiler Feed WaterGreen WhiteGas o
18、r Gaseous Mixture(Examples)Compressed AirNitrogenCarbon DioxideArgonBlue WhiteFIRE QUENCHING MATERIALS:Water, Foam, CO2, Halon, etc Red WhiteManufacturing StandardsFord Motor Company199705 PAINT AND COLOR STANDARDS V2X1-2Engineering Standards & Printed copies are uncontrolled.Systems Engineering (ES
19、SE) Page 8 of 135.2 EXTERIOR PIPE LINESEx isting pipe lines can be repainted to match the present color. Colors of exterior pipe lines should be recommendedby an architect and are subject to approval by Global Plant Engineering, Ford Motor Land Services Corporation.Wherever practical, exterior pipe
20、lines shall have the same color paint and identification method used in the interiorpipe lines for consistency.6. SUGGESTED FLOOR MARKINGS FOR VISUAL MANAGEMENTSUGGESTED FLOOR MARKINGS FOR VISUAL MANAGEMENTLABEL REFERENCE LABEL COLOR LETTER COLORAisle Boundary Lines Safety YellowCleaning Supplies/Gl
21、ove Containers White Interior blackenamelContainers, Dirty/Oily Rags Safety Orange Identify with interiorblack enamel “Dirty/Oily Rags”Dunnage WhiteSafety YellowWhiteSafety YellowInterior blackenamelInterior blackenamelInterior blackenamelInterior blackenamelParts Ready for Shipment Blue Identify wi
22、th whitePurchased Parts White Interior blackenamelScrap Red Concrete Floor Paint Interior blackenamelTool Boxes White Interior blackenamelTrash Cans/Bins White Interior blackenamelWork-in-progress White Interior blackenamelWork Station Safety Yellow Interior blackenamelManufacturing StandardsFord Mo
23、tor Company199705 PAINT AND COLOR STANDARDS V2X1-2Engineering Standards & Printed copies are uncontrolled.Systems Engineering (ESSE) Page 9 of 137. BUILDINGS, INTERIORThe selection of colors for painting building interior walls and the underside of exposed overhead construction should be inaccordanc
24、e with the following guidelines:The dominant color for walls, or other vertical surfaces, should be a light neutral to maximize the effectiveness of any accentcolor(s) which may be used or required. The neutral background should be as light as possible and as practical for thefunction and activities
25、 of the space enclosed. Recommended background colors are light gray or light beige. Backgroundcolors other than a neutral may reduce the effectiveness of safety identifications.Color selections should be made in a lighting environment that accurately represents the space being painted. Some artific
26、iallight sources, such as mercury vapor and high pressure sodium, significantly change the appearance of paint pigments andmay reduce color recognition or contrast.Choice of colors for all dominant wall surfaces should provide a minimum light reflectance value of 75 %.The minimum gloss of paints use
27、d in manufacturing areas should be “eggshell”. Higher levels of gloss should be used wherepaints may be exposed to above average degrees of soiling or moisture.White is recommended for all overhead surfaces that are suitable for painting.Where possible avoid painting la rge galvanized surfaces.Paint
28、ing of acoustical ceiling tile or spray-on acoustical treatment may significantly reduce sound absorption characteristicsand should be avoided.Painting of fireproofing must be avoided where it will reduce the fire resistance of the construction, below the minimumrating required by the Companys insur
29、ance underwriter or applicable building codes.8. BUILDINGS, EXTERIORColors for the exterior of buildings lines will be selected by the architect and approved by the Glob al Plant EngineeringOffice, Ford Motor Land Services Corporation.9. ENVIRONMENTAL AND SAFETY SIGNSThe following section is compose
30、d of excerpts from ANSI Z535.2-1991. Where additional clarification is needed, please referto the ANSI standard.Manufacturing StandardsFord Motor Company199705 PAINT AND COLOR STANDARDS V2X1-2Engineering Standards & Printed copies are uncontrolled.Systems Engineering (ESSE) Page 10 of 13Hazards shou
31、ld be eliminated whenever possible. If they can not be eliminated, a visual hazard-alerting message should beprovided to inform the observer of the hazard, the degree of hazard, and the appropriate actions to take to avoid injury. Toachieve these objectives, it is most important to have an easily re
32、cognizable and highly conspicuous hazard alerting systemsuch as is presented in ANSI Z535.2-1991.This standard is intended to provide specifications for signs to convey a safety alert message that is clearly and rapidlyunderstood regardless of the viewers background. Where languages other than Engli
33、sh are used, messages should beprovided in the appropriate languages.SIGNCLASSIFICATIONSIGN APPLICATION MESSAGEPANEL 1SYMBOLPANEL 1Danger An immediately hazardoussituation which, if not avoided, willresult in death or serious injuriesBlack or red letterson a whitebackground.Square with a black or re
34、dsymbol (oval), on a whitebackground.Warning A potentially hazardous situationwhich, if not avoided, could resultin death or serious injury.Black letters on aorange background.Truncated orange diamondon a black background.Caution A potentially hazardous situationwhich, if not avoided, may result inm
35、inor or moderateinjury. It may also be used to alertagainst sub-standard practices.Black letters on ayellow background.Square with a black symbolon a yellow background.Notice A statement of Company policywhich relates directly or indirectlyto the safety of personnel orprotection of property.Blue or
36、black letterson a whitebackground.Square with a blue or blacksymbol on a whitebackground.General Safety Signs General instructions relative to safework practices, reminders of propersafety procedures, and location ofsafety equipment.May have the signalwords “SAFETYFIRST,” “BECAREFUL,”“THINK,” etc.Gr
37、een or black letterson a whitebackground.Square with a green orblack symbol on a whitebackground.Manufacturing StandardsFord Motor Company199705 PAINT AND COLOR STANDARDS V2X1-2Engineering Standards & Printed copies are uncontrolled.Systems Engineering (ESSE) Page 11 of 13SIGNCLASSIFICATIONSIGN APPL
38、ICATION MESSAGEPANEL 1SYMBOLPANEL 1Fire Safety Location of emergency fire fightingequipment.Red letters on a whitebackground in eithera square orrectangular field.There is no signalword required.Red or white, or white onred, often with a picto-gram of the fire fightingequipment.Directional Arrows Di
39、rection of entrances, exits,emergency equipment, safetyequipment, and other locationsimportant to safety. May be used inconjunction with the above signs.None. When used inconjunction with theabove signs, islocated in a lowersign panel.The color of the arrowshall be in the same colorarrangement of th
40、e safetysign being used with it.(The arrow on a warningsign shall have a blackarrow on an orangebackground.)Symbols andPictorialsUsed to clarify, supplement, orsubstitute for the message found onthe message panel of safety signs.All colors used should beconsistent with the abovesigns.1 All colors sp
41、ecified are safety colors as listed in Section 3 of this standard.Letter style for all signal words shall be in Sans Serif in upper case only. Minimum letter height shall be one unit of heightfor every 150 units of safe viewing distance for the signal words and one unit of height for every 300 units
42、 viewing distancefor other words. Signal words designate a degree or level of safety alerting, and include “Danger,” “Warning,” “Caution,” and“Notice.”Signs shall be placed to alert and inform the viewer in sufficient time to take appropriate evasive actions to avoid the potentialharm from the hazar
43、d. Safety signs shall be so placed that they are legible, non-distracting, and not hazardous in themselves.All hazard alerting signs shall be displayed with illumination or reflectorization as needed for adequate legibility undernormal operating conditions. Consideration should be given for situatio
44、ns other than normal operating conditions, such asemergency conditions, visibility, power failure, etc. Where illumination may be interrupted, the sign should be equipped withemergency lighting or reflectorization, or both.Manufacturing StandardsFord Motor Company199705 PAINT AND COLOR STANDARDS V2X
45、1-2Engineering Standards & Printed copies are uncontrolled.Systems Engineering (ESSE) Page 12 of 13APPENDIX 1M-NUMBER SPECIFICATION REFERENCEThe following table may be used as a reference for identifying suitable paints for repainting previously coated surfaces:|M-NUMBER COLOR DESCRIPTIONM-5J2 Blue
46、Blue sun glare eliminator paintM-5J3A Gray Office equipment metallic gray paintM-5J11 Black Flat black enamelM-5J30 Safety Yellow Traffic zone paint for creosote floorsM-5J37A Aluminum Aluminum paint for exterior applicationM-5J62 Black Black asphaltum paintM-5J63A Aluminum High temperature resistan
47、t aluminum paintM-5J77A Aluminum Medium heat resistant aluminum paintM-5J84A Safety Yellow Yellow road marking paintM-5J86A-B Green Green oil-proof machinery enamel - modifiedepoxyM-5J96A Safety White White latex paintM-6J136A-B Primer Galvanized metal primer, cementitious/latexM-7J33 Varnish Spar v
48、arnishM-14J167 Spirits Special spiritsManufacturing StandardsFord Motor Company199705 PAINT AND COLOR STANDARDS V2X1-2Engineering Standards & Printed copies are uncontrolled.Systems Engineering (ESSE) Page 13 of 13M-NUMBER COLOR DESCRIPTIONM-5J50A Cream M-305 Diesel Engine Cream EnamelBlue M-307A Fa
49、ir Trim Blue EnamelBlue-Green M-308 Blue/Green Electrical EnamelGreen M-313 Factory Dado Green EnamelSafety Orange M-314 Alert Orange EnamelSafety Blue M-315 Precaution Blue EnamelSafety Green M-316 Safety Green EnamelSafety Yellow M-325 Target Yellow EnamelBrown M-332 Seal Brown EnamelSafety Black M-333 Interior Black EnamelTan M-336 Wash Room Dado Tan EnamelGray M-340 Gray Oil-Proof Machinery EnamelWhite M-434F White Fire Retardant CoatingGray M-442A Concrete Floor Paint - GrayRed M-442B Concrete Floor Paint - RedOlive M-445 Dark Olive Green EnamelRed M-463 Roof
