1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev 00 2017 01 04 Released L. Wu, APA Controlled document at www.MATS Copyright 2017, Ford Global Technologies, LLC Page 1 of 4 CARPET, RECYCLED POLYESTER, NON WOVEN, FLAT NEEDLED, WRS-M3H176-A1 POLYETHYLENE MOLDABLE BACKING, 240 g/m2 (7 oz)
2、NOMINAL FACE 1. SCOPE The materials defined by this specification are flat needle, non-woven carpets of good quality and uniform composition. The face fiber is 100% post consumer polyester and it is back coated with the appropriate weight of Polyethylene. 2. APPLICATION This specification was origin
3、ally released for Ford Ecosport MY18 Package Tray. 3. REQUIREMENTS 3.1 APPROVED SOURCES This specification requires the use of approved sources. Only the sources identified on the Ford Approved Source List (ASL) can be used when this specification is listed on the drawing, CAD file, or other documen
4、ts. The list of approved sources is located within Ford at or available externally through a Ford Materials Engineer. 3.2 CONDITIONING AND TEST CONDITIONS All test values are based on material conditioned for not less than 24 h prior to testing in a controlled environment of 23 +/- 2 C and 50 +/- 5
5、% relative humidity. Testing of the material should occur in the conditioning environment or soon after removal. 3.3 PERFORMANCE CRITERIA 3.3.1 In addition to the requirements listed herein, the end-item carpet shall be tested to WSS-M15P6-E and any additional SDS requirements. The details for each
6、of the supplier specific constructions shall be documented in the supplement attached and uploaded into the scanned data package. 3.3.2 Vehicle Interior Environment Quality Materials/Component Performance Requirements Materials used in interior applications must meet the requirements outlined in WSS
7、-M99P2222-D1/ latest. Data must be provided at the appropriate program milestone. 3.3.3 Recycled Content This specification must contain 100% recycled content as defined by WRSM99P42- A2 (Textile Materials, Identification of Recycled Content). 3.4 SAMPLE SELECTION All evaluations shall be conducted
8、on test specimens taken from finished roll goods (including substrate layers) prior to any subsequent operations, such as molding. ENGINEERING MATERIAL SPECIFICATION WRS-M3H176-A1 Copyright 2017, Ford Global Technologies, LLC Page 2 of 4 3.5 APPEARANCE The color, pattern, and gloss shall match the a
9、pproved Corporate Design master sample. 3.6 COMPOSITION 3.6.1 Face Fiber 100% PCR Polyester (ASTM D276) 3.6.2 Primary Backing Low Density Polyethylene (ASTM D276) (PE Powder) 3.7 METHOD OF DYEING Solution dyed 3.8 CONSTRUCTION 3.8.1 Fiber Size and Description 6 Denier (ASTM D 1244) 3.9 FACE FIBER TH
10、ICKNESS* 1.5+/-0.3 mm (ISO 1765) *Face thickness prior to molding. 3.10 WEIGHT 3.10.1 Face Fiber (216 - 264) g/m2 (ASTM D5848) (6.4 7.8) oz 3.10.2 Primary Backing (36 - 44) g/m2 (ASTM D5848) (1.1 1.3) oz 4. GENERAL INFORMATION This information given below is provided for clarification and assistance
11、 in meeting the requirements of this specification. Contact for questions concerning Engineering Material Specifications. 4.1 DRAWING CALL OUT The following shall be called out on the Engineering drawing to correctly designate the approved material. WRS-M3H176-A1 Supplier Name and Product Code (As
12、it appears on the Approved Source Listing) WSS-M15P6-E 4.2 APPROVAL OF MATERIALS Suppliers desiring approval of their materials shall first obtain an expression of interest from Purchasing, Design or Product Development, and Materials Engineering. The supplier shall submit a completed copy of their
13、laboratory test reports, signed by a qualified and authorized representative of the test facility, demonstrating full compliance with all the requirements of the Material Specification. Tested material samples must be available for review upon request and kept for a minimum of one year. Upon request
14、, the supplier will review the associated quality control documents (Process Failure Mode and Effects Analysis, Control Plans, Certification testing) with Ford. 4.3 SUPPLIERS ONGOING RESPONSIBILITY ENGINEERING MATERIAL SPECIFICATION WRS-M3H176-A1 Copyright 2017, Ford Global Technologies, LLC Page 3
15、of 4 All materials must be equivalent in all characteristics to the material upon which approval was originally granted. Prior to making any changes to the material originally approved, whether or not such changes affect the materials ability to meet the specification requirements, the supplier shal
16、l notify the affected Supplier Technical Assistance (STA), Purchasing, and Materials Engineering activities of the proposed changes (with reasons) by submission of a completed Suppliers Request for Engineering Approval, SREA. For parts and components using Ford Engineering Material Specifications, a
17、ll samples tested to the specifications for Design Verification (DV), Production Verification (PV) and Production Part Approval Process (PPAP) sign off must be kept until Job 1. 4.4 RESTRICTED SUBSTANCE MANAGEMENT STANDARD Substance restrictions imposed by regulations or Company direction applies to
18、 the materials addressed by this document. The restrictions are identified in the Restricted Substance Management Standard WSS-M99P9999-A1 which is updated yearly. It is the suppliers responsibility to comply with this standard on a continuing basis through IMDS and or GMAP reporting. 5. SUMMARY OF
19、REVISIONS ENGINEERING MATERIAL SPECIFICATION WRS-M3H176-A1 Copyright 2017, Ford Global Technologies, LLC Page 4 of 4 Non Woven Carpet Construction Supplement Supplier _Supplier Contact Name_ Number _ Product/ Style Name _ Material Specification _ Performance Specification _ Supplier Product Code _ M
20、anufacturing Location _ Supplier Lab Number _ Supplier Lab Date _ Composition Type Supplier Face Fiber ASTM D276 _ _ Binder Fiber ASTM D276 _ _ Fabric Backing ASTM D276 _ _ Pre Coat ASTM D276 _ _ Primary Backing ASTM D276 _ _ Secondary Backing ASTM D276 _ _ Construction Solution or piece dyed (circl
21、e one) % Recycled (PIR/PCR) _ Denier _ Filament Count _ Face Fiber Thickness ISO 1765 _+/- _ mm Binder Fiber Thickness ISO 1765 _+/- _ mm Pre Coating Thickness ISO 1765 _+/- _ mm Primary Thickness ISO 1765 _+/- _ mm Secondary Thickness ISO 1765 _+/- _ mm Mass per Unit Area Weight Face Fiber ASTM D5848 _+/- _ g/m2 Binder Fiber ASTM D5848 _+/- _ g/m2 Pre Coating ASTM D5848 _+/- _ g/m2 Primary Backing ASTM D5848 _+/- _ g/m2 Secondary Backing ASTM D5848 _+/- _ g/m2 Materials Engineering Signature _Date _ Comments _ Rolled Goods _ Molded Product _
