1、 ENGINEERING MATERIAL SPECIFICATIONDate Action Revisions 2005 11 29 Revised Inserted 3.0; Deleted 3.1, 3.2, 3.3, 3.12, 3.13, 4 1992 09 03 Released NB00I10043054198 DRH KPM BCF Printed copies are uncontrolled Copyright 2005, Ford Global Technologies, LLC Page 1 of 5 LABEL, VINYL FILM, PRESSURE SENSIT
2、IVE, WSB-M3G148-B INTERIOR QUALITY 1. SCOPE The material defined by this specification is a pressure sensitive, paper backed, vinyl film, suitable for interior applications. 2. APPLICATION This specification was originally released for labels used in the luggage compartment to provide instructional
3、information. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.4 APPEARANCE The labels shall be free of streaks, blisters, wrinkles, ragged edges, and any other surf
4、ace imperfections which will make them unsuitable for the intended usage. The design and color shall be as specified on the engineering drawing. 3.5 SETTING TIME FOR NORMAL HANDLING The label shall set sufficiently to permit normal handling immediately after application. 3.6 FILM PROPERTIES 3.6.1 Ap
5、pearance Shall match the Ford Motor Company styling master sample. 3.6.2 Thickness (ASTM D 1000) Tape Plus Adhesive, min 0.10 mm Release Paper, min 0.05 mm 3.6.3 Gloss (FLTM BI 110-01) The gloss of production material shall not vary more than +/- 7 units with a 60 (1 rad) glossmeter from the master
6、sample approved by the Design Center. ENGINEERING MATERIAL SPECIFICATIONWSB-M3G148-BPrinted copies are uncontrolled Copyright 2005, Ford Global Technologies, LLC Page 2 of 5 3.7 PREPARATION OF LABELS ON TEST PANELS Except where otherwise noted, tests shall be conducted on test panels of the substrat
7、es listed in paragraph 5.1, by applying the film or label per the following procedure: Peel off the backing paper from the film or label in a smooth, continuous motion. Do not pull the film from the paper. Position the film or label on the panel. Using a plastic squeegee, smooth out the film or labe
8、l using firm overlapping strokes, working from the center of the panel. Carefully work out all air bubbles. Test panels with applied film or label shall be conditioned for 48 h at 23 +/- 2 C and 50% relative humidity prior to exposure. Tests shall be completed within 4 h after removal from the condi
9、tioning environment unless otherwise noted. 3.8 ADHESION (ASTM D 1000, except determine adhesion to substrates listed in para 5.1) The adhesive shall produce a durable bond between the film and the substrates surface with the following minimum peel strength: As received 175 N/m width (Conditioned fo
10、r 48 h at 23 +/- 2 C at 50% relative humidity) Aged 175 N/m width Test Method: Expose duplicate samples to each of the following conditions: 72 h at 70 +/- 2 C 48 h at 38 +/- 2 C and 95 - 100% relative humidity 5 cycles consisting of 4 h at 70 +/- 2 C, 4 at 38 +/- 2 C and 95 - 100% relative humidity
11、, and 16 h at - 29 +/- 2 C 3.9 RESISTANCE PROPERTIES After each of the resistance properties exposures, the film or label must not show evidence of delamination, loss of printing, loss of adhesion, or any other effect which would detract from its proper function or appearance. 3.9.1 Humidity Resista
12、nce No curling of edges or visible loss of adhesion, blistering, and no loss of readability or any other effect which would detract from its proper function or appearance. Test Method: Place the test panel in the humidity cabinet for 48 h at 38 +/- 2 C and 95 - 100% relative humidity. ENGINEERING MA
13、TERIAL SPECIFICATIONWSB-M3G148-BPrinted copies are uncontrolled Copyright 2005, Ford Global Technologies, LLC Page 3 of 5 3.9.2 Heat and Cold Resistance No curling of the edges or other visible loss of adhesion in the specified 5 cycles of testing. Test Method: Condition the test panel in an oven fo
14、r 2 h at 100 +/- 2 C and examine. Then cool for 2 h at -29 +/- 2 C and re-examine. Repeat for 5 cycles. 3.9.3 Heat Resistance Shall withstand a simulated paint repair bake (30 minutes at 120 +/- 2 C) without evidence of edge curling, blistering, cracking, or loss of adhesion. 3.9.4 Flammability (ISO
15、 3795/SAE J369) Burn Rate, max 100 mm/minute Tests shall be conducted on the substrates listed in paragraph 5.1 with the label or film affixed to form a material composite. 3.9.5 Label Strength During installation, the label must not break, tear, or deface. The release backing shall not tear or dela
16、minate while being removed from the label. 3.10 FINISHED PARTS 3.10.1 Quality The quality required is that obtainable with the best commercial practice. 3.10.1.1 Cleanliness All substrates to be covered by the film shall be clean in keeping with good commerical practice. Oil, grease, dust, and other
17、 foreign materials which would affect the adhesion of the film shall be removed prior to material application. 3.10.1.2 Appearance Parts shall match master samples approved by Design Center and initial samples approved by Quality Control for: Color and uniformity Smoothness (absence of blisters) Abs
18、ence of scratches and tool marks 3.10.2 Adhesion, min As Received 175 N/m width Aged 175 N/m width ENGINEERING MATERIAL SPECIFICATIONWSB-M3G148-BPrinted copies are uncontrolled Copyright 2005, Ford Global Technologies, LLC Page 4 of 5 Test Method: Expose samples of the part to each of the following
19、conditions: 72 h at 70 +/- 2 C 48 h at 38 +/- 2 C and 95 - 100% relative humidity Samples shall be conditioned a minimum of 4 h at 23 +/- 2 C and 50 +/- 5% relative humidity prior to starting the tests. Test shall be completed within 4 h after removal from the conditioning environment in accordance
20、with ASTM D 1000. Note: Adhesion test is not required if the size and/or shape of the part does not permit testing in accordance with the specified method. When this condition exists, the part shall be exposed to the specified test conditions and no blistering, lifting, peeling, or loss of adhesion
21、shall be permitted. 3.10.3 Heat Resistance Shall withstand a simulated paint repair bake (30 minutes at 120 +/- 2 C) without evidence of blistering, checking, while cracking, or loss of adhesion. 3.11 PRINT ADHESION (FLTM BI 106-01, Part “B“, No label delamination or omit scribe lines) surface loss
22、of legibility Test Method: Place a strip of the acetate fiber tape using moderate thumb pressure along the entire bottom edge of the subject label; 16 mm to be on the label, 3 mm or more to be past the edge of the label. Remove the tape by pulling one end at a 90 angle with a quick snap. Inspect for
23、 any deterioration. 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of this specification. 5.1 SUBSTRATES 5.1.1 Fiberboard laminated - polyethylene lined forming grade (ESB-M2E4-D) 5.1.2 Fiberboard (Panel) (ESB-M2E13-Type) 5
24、.1.3 Panelboard, pressed wood (ESB-M2E66-Type) 5.1.4 Plywood, Douglas Fir - interior (ESB-M11G5-B) 5.1.5 Fiber board, molded-resinated (ESB-M2E16-D1) 5.1.6 Polyethylene, sheet-black (ESB-M4D156-B) ENGINEERING MATERIAL SPECIFICATIONWSB-M3G148-BPrinted copies are uncontrolled Copyright 2005, Ford Glob
25、al Technologies, LLC Page 5 of 5 5.1.7 Polypropylene sheet, glass fiber reinforced (ESB-M4D345-type) 5.1.8 Enameled steel Current production paint system prepared per FLTM BI 103-02, Method “C“ 5.1.9 Polypropylene, molding compound (ESB-M4D63 - type) 5.1.10 Polypropylene, high impact grade (ESB-M4D308 - type)
