1、 ENGINEERING MATERIAL SPECIFICATIONDate Action Revisions 2008 11 06 N-STATUS No Replacement L. Schmalz, FNA / M. Montgomery, FOE 2007 08 10 Revised WSD-M1H538-B1 inactivated and removed, no replacement named; Revised 2, 3.14.1, 3.14.3 & 3.14.4 S. Kornylo 1992 04 16 Released C10206047 N. Komatsu Prin
2、ted copies are uncontrolled Copyright 2007, Ford Global Technologies, LLC Page 1 of 6 FABRIC, PAPILLON PATTERN, KNITTED, UNLAMINATED WSD-M1H538-A FABRIC, PAPILLON PATTERN, KNITTED, 6 mm WSD-M1H538-B2 FABRIC, PAPILLON PATTERN, KNITTED, 15 mm WSD-M1H538-B5 FABRIC, PAPILLON PATTERN, KNITTED, 3 mm WSD-M
3、1H538-C1 FABRIC, PAPILLON PATTERN, KNITTED, 6 mm WSD-M1H538-C2 FABRIC, PAPILLON PATTERN, KNITTED, 15 mm WSD-M1H538-C5 FABRIC, PAPILLON PATTERN, KNITTED, 6 mm WSD-M1H538-D2 FABRIC, PAPILLON PATTERN, KNITTED, 3 mm PU WSD-M1H538-F1 FABRIC, PAPILLON PATTERN, KNITTED, 6 mm PU WSD-M1H538-F2 FABRIC, PAPILL
4、ON PATTERN. KNITTED, HFW WSD-M1H538-G FABRIC, PAPILLON PATTERN, KNITTED, HFW WSD-M1H538-H FABRIC, PAPILLON PATTERN, KNITTED, HFW WSD-M1H538-J FABRIC, PAPILLON PATTERN, KNITTED, HFW WSD-M1H538-K NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by these specifications is a 6 bar 44 gauge DB
5、R knitted, simulated velour, polyester bodycloth. 2. APPLICATION These specifications were released originally for material used as an interior trim polyester fabric for the CDW27 program. The face fabric is flame laminated to polyester or polyether urethane foam and a knitted fabric or polyurethane
6、 film backing for seating applications. The face fabric is flame laminated to polyether foam alone for inner door and quarter trim panel applications. The face fabric is supplied unlaminated for seat piping applications. It can be backed with HFW weldable backcoating. PAPILLON PATTERN WSD-M1H538-A U
7、nlaminated WSD-M1H538-B2 6.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H538-B5 15.0 mm, flame laminated to polyether foam and knitted fabric ENGINEERING MATERIAL SPECIFICATIONWSD-M1H538-A/B2/B5/C1/ C2/C5/D2/F1/F2/G/H/J/K Printed copies are uncontrolled Copyright 2008, Ford Globa
8、l Technologies, LLC Page 2 of 6 WSD-M1H538-C1 3.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSD-M1H538-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSD-M1H538-C5 15.0 mm, flame laminated to polyester foam and knitted fabric (EAO use onl
9、y) WSD-M1H538-D2 6.0 mm, flame laminated to polyether foam WSD-M1H538-F1 3.0 mm flame laminated to polyester foam and polyurethane film (EAO use only) WSD-M1H538-F2 6.0 mm flame laminated to polyester foam and polyurethane film (EAO use only) WSD-M1H538-G HF weldable vinyl film adhesive bonded or an
10、 engineering approved alternative WSD-M1H538-H HF weldable acrylic backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative WSD-M1H538-J HF weldable vinyl backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative WS
11、D-M1H538-K HF weldable PU backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative 3. REQUIREMENTS In addition to the requirements listed herein, the fabric or laminate shall meet all requirements of WSS-M8P18-A1/A4. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION
12、 MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.4 FABRIC CONSTRUCTION 3.4.1 Fabric Count, +/- 5 % tolerance (ASTM D 3887) Wales 90 wales/10 cm Courses 110 courses/10 cm 3.4.2 Fabric Weight, range 280 - 3
13、20 g/m2(FLTM BN 106-01) 3.4.3 Pile Height, min 1.7 mm (Microscope technique) 3.5 COMPOSITION (ASTM D 629) Fabric 100% polyester ENGINEERING MATERIAL SPECIFICATIONWSD-M1H538-A/B2/B5/C1/ C2/C5/D2/F1/F2/G/H/J/K Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 3 of 6 3.
14、6 YARN CONSTRUCTION (ASTM D 1244) No. 1 Bar 100 dtex f20, (polyester, spun dyed grey, texturized) No. 2 Bar 100 dtex f40, (polyester, semi-dull) No. 3 Bar 270 dtex f64-72, (polyester, bright) No. 4 Bar 270 dtex f64-72, (polyester, bright) No. 5 Bar 100 dtex f40, (polyester, semi-dull) No. 6 Bar 100
15、dtex f20, (polyester, spun dyed grey, texturized) 3.7 METHOD OF DYEING Yarn dyed and space dyed or as approved by Materials Engineering 3.8 FINISHING OPERATIONS As approved by Materials Engineering 3.9 REQUIREMENTS FOR POLYETHER FOAM As specified in WSD-M2D243-A4 3.10 REQUIREMENTS FOR POLYESTER FOAM
16、 As specified in SKM-4D9502-A 3.11 REQUIREMENTS FOR THE BACKING As specified in WSD-M9H111-B FABRIC (B1, B2, B5) 3.12 REQUIREMENTS FOR THE BACKING As specified in WSD-M9H136-A FABRIC (C1, C2, C5) 3.13 REQUIREMENTS FOR THE As specified in WSD-M99H134-B1 POLYURETHANE BACKING FILM (F1, F2) 3.14 REQUIRE
17、MENTS FOR THE FLAME LAMINATED MATERIAL 3.14.1 Thickness, range (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g force, 43 Pa pressure) WSD-M1H538-B2 6.5 +/- 1.0 mm WSD-M1H538-B5 15.0 +/- 1.0 mm WSD-M1H538-C1 3.0 +/- 1.0 mm WSD-M1H538-C2 6.0 +/- 1.0 mm WSD-M1H538-C5 15.0 +/- 1.0 mm WSD-M1H538-
18、D2 7.0 +/- 1.0 mm WSD-M1H538-F1 4.0 +/- 1.0 mm WSD-M1H538-F2 6.75 +/- 1.0 mm ENGINEERING MATERIAL SPECIFICATIONWSD-M1H538-A/B2/B5/C1/ C2/C5/D2/F1/F2/G/H/J/K Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 4 of 6 3.14.2 Compressed Thickness (1 kg Force, circular pre
19、sser foot area 645 mm2, 5 s dwell) WSD-M1H538-D2 2.8 +/- 0.6 mm WSD-M1H538-F1 1.8 +/- 0.3 mm WSD-M1H538-F2 2.8 +/- 0.6 mm 3.14.3 Weight, min (FLTM BN 106-01) WSD-M1H538-B2 560 +/- 50 g/m2WSD-M1H538-B5 900 +/- 50 g/m2WSD-M1H538-C1 440 +/- 50 g/m2WSD-M1H538-C2 540 +/- 50 g/m2WSD-M1H538-C5 780 +/- 50 g
20、/m2WSD-M1H538-D2 500 +/- 50 g/m2WSD-M1H538-F1 440 +/- 50 g/m2WSD-M1H538-F2 540 +/- 50 g/m23.14.4 Stretch and Set, %, range (SAE J855) Stretch (WSD-M1H538-B2, B5, C1, C2, C5) Wales 0 -15 Courses 5 - 25 Stretch (WSD-M1H538-F1, F2) Wales 3 -19 Cour 824Set (WSD-M1H538-B2, B5, C1, C2, C5, F1, F2) Wales 0
21、 -5 Courses 0 - 5 3.14.5 Modulus, max (WSD-M1H538-F1, F2, D2) Strain, 6 % Wales 100 N Courses 85 N ENGINEERING MATERIAL SPECIFICATIONWSD-M1H538-A/B2/B5/C1/ C2/C5/D2/F1/F2/G/H/J/K Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 5 of 6 3.15 REQUIREMENTS FOR THE BACKC
22、OATED MATERIAL (WSD-M1H538-G) 3.15.1 Weight, min (FLTM BN 106-01) PVC film 100 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. 3.16 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H538-H) 3.16.1 Weight, min (FLTM BN 106-01) Acrylic Backcoating 35 g/m2Face fa
23、bric weight as specified in para 3.4.2 Or an engineering approved alternative. 3.17 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H538-J) 3.17.1 Weight, min (FLTM BN 106-01) PVC Backcoating 40 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. 3.18 REQUIREMEN
24、TS FOR THE BACKCOATED MATERIAL (WSD-M1H538-K) 3.18.1 Weight, min (FLTM BN 106-01) Polyurethane Backcoating 40 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. ENGINEERING MATERIAL SPECIFICATIONWSD-M1H538-A/B2/B5/C1/ C2/C5/D2/F1/F2/G/H/J/K Printed copies are u
25、ncontrolled Copyright 2008, Ford Global Technologies, LLC Page 6 of 6 3.19 FLAMMABILITY (ISO 3795/SAE J369) Burn Rate, max 100 mm/minute Note: Not required on face fabric when used as a fully bonded composite 3.20 REQUIREMENTS FOR THE FULLY BONDED DOOR PANELS The fully bonded finished component must
26、 satisfy the requirements of engineering component specification S-77FBB-23942-AA or equivalent if specified on the engineering drawing. In addition to these requirements, fabric general performance should not be reduced by the bonding process. Ford Motor Company at its discretion may perform test o
27、n the finished components to verify this. Minimum bond strengths will be specified which may vary according to the method of bonding employed. 3.20.1 Peel Adhesion Strength, min (FLTM BN 151-05) Fabric Press Formed To Adhesive Coated Board As Received 20 N/50 mm width After Ageing 20 N/50 mm width (
28、4 h at 100 +/- 2 C, 20 h at 40 +/- 2 C and 98 +/- 2 % relative humidity) 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase Departments will ensure that both materials defined in this specification and shipped to any one assembly plant will be produced by one supplier only.
