1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2008 11 06 N-STATUS No Replacement L. Schmalz, FNA / M. Montgomery, FOE 2002 11 20 Para 3.0 inserted ; Para 3.1, 3.2, 3.3, 3.12, 3.20, 4 deleted 1992 04 16 C10206043 Released P. Osman Printed copies are unco
2、ntrolled Page 1 of 4 Copyright 2008, Ford Global Technologies, Inc. FABRIC, DELON DESIGN, WEFT KNITTED, UNLAMINATED WSD-M1H555-A FABRIC, DELON DESIGN, WEFT KNITTED, 3 mm WSD-M1H555-B1 FABRIC, DELON DESIGN, WEFT KNITTED, 6 mm WSD-M1H555-B2 FABRIC, DELON DESIGN, WEFT KNITTED, 3 mm WSD-M1H555-C1 FABRIC
3、 DELON DESIGN, WEFT KNITTED, 6 mm WSD-M1H555-C2 FABRIC, DELON DESIGN, WEFT KNITTED, 3 mm WSD-M1H555-D1 FABRIC, DELON DESIGN, WEFT KNITTED, 6 mm WSD-M1H555-D2 FABRIC, DELON DESIGN, WEFT KNITTED, HFW WSD-M1H555-G FABRIC, DELON DESIGN, WEFT KNITTED, HFW WSD-M1H555-J NOT TO BE USED FOR NEW DESIGN 1. SC
4、OPE The material defined by these specifications is a weft knitted Jacquard 20 gauge polyester velour fabric which can be flame laminated to polyester or polyether urethane foam and backed with a knitted fabric or polyurethane film. It can also be backed with HFW weldable backcoating. 2. APPLICATION
5、 These specifications was originally released as Delon Plain, for seat wearing surfaces. WSD-M1H555-A Unlaminated WSD-M1H555-B1 3.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H555-B2 6.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H555-C1 3.0 mm, flame laminate
6、d to polyester foam and knitted fabric (EAO use only) WSD-M1H555-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSD-M1H555-D1 3.0 mm, flame laminated to polyether foam WSD-M1H555-D2 6.0 mm, flame laminated to polyether foam WSD-M1H555-G HF-weldable vinyl film adhesive
7、 bonded, or an engineering approved alternative WSD-M1H555-J HF-weldable polyurethane backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative ENGINEERING MATERIAL SPECIFICATION WSD-M1H555-A/B1/B2, C1/C2/D1/D2/G/J Page 2 of 4 Copyright 2008, Ford Global Tec
8、hnologies, Inc. 3. REQUIREMENTS 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). In addition to the requirements listed herein, the fabric or laminate shall meet all
9、requirements of WSB-M8P1-H. 3.4 FACE FABRIC 3.4.1 Dyeing Yarn and spun dyed 3.4.2 Yarn Size and Type Ground* 220 dTex x 40 - 72 f polyester, semi-dul, yarn dd Pile 167 dTex x 30 - 32 f, polyester, semi-dul, yarn dd *Ground construction based on 1.1 tricot. 3.4.3 Construction, min (ASTM D 3887) Wales
10、 90 per 10 cm Course 130 per 10 cm 3.4.4 Weight, min 290 - 330 g/m23.5 REQUIREMENTS FOR POLYETHER FOAM As specified in WSD-M2D243-A2 3.6 REQUIREMENTS FOR POLYESTER FOAM As specified in SK-M4D9502-A 3.7 REQUIREMENTS FOR THE BACKING As specified in WSD-M9H134-B FABRIC ENGINEERING MATERIAL SPECIFICATIO
11、N WSD-M1H555-A/B1/B2, C1/C2/D1/D2/G/J Page 3 of 4 Copyright 2008, Ford Global Technologies, Inc. 3.8 REQUIREMENTS FOR THE FLAME LAMINATED MATERIAL 3.8.1 Thickness, range (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g force, 43 Pa pressure) WSD-M1H555-B1 3.0 +/- 1.0 mm WSD-M1H555-B2 6.5 +/-
12、1.0 mmWSD-M1H555-C1 3.0 +/- 1.0 mm WSD-M1H555-C2 6.0 +/- 1.0 mm3.8.2 Compressed Thickness (1 kg force, circular presser foot, area 645 mm2, 5 s dwell) WSD-M1H555-D1 1.65 +/- 0.3 mm WSD-M1H555-D2 2.8 +/- 0.3 mm 3.8.3 Weight, range WSD-M1H555-B1 470 +/- 30 g/m2WSD-M1H555-B2 610 +/- 30 g/m2WSD-M1H555-C
13、1 450 +/- 40 g/m2WSD-M1H555-C2 560 +/- 40 g/m2WSD-M1H555-D1 400 +/- 30 g/m2WSD-M1H555-D2 530 +/- 30 g/m23.8.4 Stretch and Set, %, range (SAE J855) 3.8.4.1 Stretch (WSD-M1H555-B1, B2, C1, C2) . Wales 25 +/- 7% . Courses 35 +/- 7% . Diagonal 35 +/- 7% Set . Wales 0 -5% . Courses 0 - 5% . Diagonal 0 -
14、5% 3.8.5 Modulus, max (WSD-M1H555-D1, D2) Strain, 6 % . Wales 30 N. Courses 40 N 3.9 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H555-G) ENGINEERING MATERIAL SPECIFICATION WSD-M1H555-A/B1/B2, C1/C2/D1/D2/G/J Page 4 of 4 Copyright 2008, Ford Global Technologies, Inc. 3.9.1 Weight, min (FLTM BN 10
15、6-01) PVC Film 100 g/m2Face fabric weight as specified in para 3.4.4 Or an engineering approved alternative. 3.10 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H555-J) 3.10.1 Weight, min (FLTM BN 106-01) PVC Backcoating 40 g/m2Face fabric weight as specified in para 3.4.4 Or an engineering approve
16、d alternative. 3.11 FLAMMABILITY (ISO 3795/SAE J369) Burn Rate, max 100 mm/minute Note: Not required on face fabric when used as a fully bonded composite. 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase departments will ensure that both materials defined in this specification and shipped to any one assembly plant will be produced by one supplier only.
