1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2002 11 21 Revised Para 3.0 inserted ; para 3.1, 3.2, 3.3, 3.21, 3.22, 4 deleted 1994 04 08 C10281299 Released B5,C1 ,C22, C5 rev. 3.14.1/2/3/4N. Komatsu 1992 04 16 C10206048 Released Printed copies are unco
2、ntrolled Page 1 of 6 Copyright 2002, Ford Global Technologies, Inc. FABRIC, COLOMBO PATTERN, KNITTED, UNLAMINATED WSD-M1H563-A FABRIC, COLOMBO PATTERN, KNITTED, 3 mm WSD-M1H563-B1 FABRIC, COLOMBO PATTERN, KNITTED, 6 mm WSD-M1H563-B2 FABRIC, COLOMBO PATTERN, KNITTED, 15 mm WSD-M1H563-B5 FABRIC, COLOM
3、BO PATTERN, KNITTED, 3 mm WSD-M1H563-C1 FABRIC, COLOMBO PATTERN, KNITTED, 6 mm WSD-M1H563-C2 FABRIC, COLOMBO PATTERN, KNITTED, 15 mm WSD-M1H563-C5 FABRIC, COLOMBO PATTERN, KNITTED, 6 mm WSD-M1H563-D2 FABRIC, COLOMBO PATTERN, KNITTED, 3 mm PU WSD-M1H563-F1 FABRIC, COLOMBO PATTERN, KNITTED, 6 mm PU WS
4、D-M1H563-F2 FABRIC, COLOMBO PATTERN. KNITTED, HFW WSD-M1H563-G FABRIC, COLOMBO PATTERN, KNITTED, HFW WSD-M1H563-H FABRIC, COLOMBO PATTERN, KNITTED, HFW WSD-M1H563-J FABRIC, COLOMBO PATTERN, KNITTED, HFW WSD-M1H563-K 1. SCOPE The material defined by these specifications is a 6 bar 44 gauge DBR knitte
5、d, simulated velour, polyester bodycloth. 2. APPLICATION These specifications were released originally for material used as an interior trim polyester fabric for the CDW27 program. The face fabric is flame laminated to polyester or polyether urethane foam and a knitted fabric or polyurethane film ba
6、cking for seating applications. The face fabric is flame laminated to polyether foam alone for inner door and quarter trim panel applications. The face fabric is supplied unlaminated for seat piping applications. It can be backed with HFW weldable backcoating. COLOMBO PATTERN WSD-M1H563-A Unlaminate
7、d WSD-M1H563-B1 3.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H563-B2 6.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H563-B5 15.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H563-C1 3.0 mm, flame laminated to polyester foam and knitted fabr
8、ic (EAO use only) WSD-M1H563-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) ENGINEERING MATERIAL SPECIFICATION WSD-M1H563-A/B1/B2/B5 C1/C2/C5/D2/F1/F2/G/H/J/K Page 2 of 6 Copyright 2002, Ford Global Technologies, Inc. WSD-M1H563-C5 15.0 mm, flame laminated to polyeste
9、r foam and knitted fabric (EAO use only) WSD-M1H563-D2 6.0 mm, flame laminated to polyether foam WSD-M1H563-F1 3.0 mm flame laminated to polyester foam and polyurethane film (EAO use only) WSD-M1H563-F2 6.0 mm flame laminated to polyester foam and polyurethane film (EAO use only) WSD-M1H563-G HF wel
10、dable vinyl film adhesive bonded or an engineering approved alternative WSD-M1H563-H HF weldable acrylic backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative WSD-M1H563-J HF weldable vinyl backcoating applied by the doctor-knife spreading technique, or
11、an engineering approved alternative WSD-M1H563-K HF weldable PU backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative 3. REQUIREMENTS In addition to the requirements listed herein, the fabric or laminate shall meet all requirements of WSB-M8P1-H. 3.0 STA
12、NDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.4 FABRIC CONSTRUCTION 3.4.1 Fabric Count, +/- 5 % tolerance (ASTM D 3887) Wales 90 wales/10 cm Courses 110 courses/10 cm 3
13、4.2 Fabric Weight, range 280 - 320 g/m2(FLTM BN 106-01) 3.4.3 Pile Height, min 1.7 mm (Microscope technique) ENGINEERING MATERIAL SPECIFICATION WSD-M1H563-A/B1/B2/B5 C1/C2/C5/D2/F1/F2/G/H/J/K Page 3 of 6 Copyright 2002, Ford Global Technologies, Inc. 3.5 COMPOSITION (ASTM D 629) Fabric 100 % polyes
14、ter 3.6 YARN CONSTRUCTION (ASTM D 1244) No. 1 Bar 100 dtex f20, (polyester, spun dyed grey, texturised) No. 2 Bar 100 dtex f40, (polyester, semi-dull) No. 3 Bar 270 dtex f64-72, (polyester, bright) No. 4 Bar 270 dtex f64-72, (polyester, bright) No. 5 Bar 100 dtex f40, (polyester, semi-dull) No. 6 Ba
15、r 100 dtex f20, (polyester, spun dyed grey, texturised) 3.7 METHOD OF DYEING Yarn dyed and space dyed or as approved by Materials Engineering 3.8 FINISHING OPERATIONS As approved by Materials Engineering 3.9 REQUIREMENTS FOR POLYETHER FOAM As specified in WSD-M2D243-A2 3.10 REQUIREMENTS FOR POLYESTE
16、R FOAM As specified in SK-M4D9502-A 3.11 REQUIREMENTS FOR THE BACKING As specified in WSD-M9H111-B FABRIC (B1, B2, B5) 3.12 REQUIREMENTS FOR THE BACKING As specified in WSD-M9H136-A FABRIC (C1, C2, C5) 3.13 REQUIREMENTS FOR THE As specified in ESD-M99H134-A POLYURETHANE BACKING FILM 3.14 REQUIREMENT
17、S FOR THE FLAME LAMINATED MATERIAL 3.14.1 Thickness, range (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g force, 43 Pa pressure) WSD-M1H563-B1 3.5 +/- 1.0 mm WSD-M1H563-B2 6.5 +/- 1.0 mm WSD-M1H563-B5 15.0 +/- 1.0 mm WSD-M1H563-C1 3.0 +/- 1.0 mm WSD-M1H563-C2 6.0 +/- 1.0 mm WSD-M1H563-C5 15
18、0 +/- 1.0 mm WSD-M1H563-D2 7.0 +/- 1.0 mm WSD-M1H563-F1 4.0 +/- 1.0 mm WSD-M1H563-F2 6.75 +/- 1.0 mm ENGINEERING MATERIAL SPECIFICATION WSD-M1H563-A/B1/B2/B5 C1/C2/C5/D2/F1/F2/G/H/J/K Page 4 of 6 Copyright 2002, Ford Global Technologies, Inc. 3.14.2 Compressed Thickness (1 kg Force, circular presse
19、r foot area 645 mm2, 5 s dwell) WSD-M1H563-D2 2.8 +/- 0.3 mm WSD-M1H563-F1 1.8 +/- 0.3 mm WSD-M1H562-F2 2.8 +/- 0.3 mm 3.14.3 Weight, min (FLTM BN 106-01) WSD-M1H563-B1 470 +/- 50 g/m2WSD-M1H563-B2 560 +/- 50 g/m2WSD-M1H563-B5 900 +/- 50 g/m2WSD-M1H563-C1 440 +/- 50 g/m2WSD-M1H563-C2 540 +/- 50 g/m2
20、WSD-M1H563-C5 780 +/- 50 g/m2WSD-M1H563-D2 550 +/- 50 g/m2WSD-M1H563-F1 440 +/- 50 g/m2WSD-M1H563-F2 540 +/- 50 g/m23.14.4 Stretch and Set, %, range (SAE J855) Stretch (WSD-M1H563-B1, B2, B5, C1, C2, C5) . Wales 0 -15 Cour 52Stretch (WSD-M1H563-F1, F2) . Wales 3 -19 Cour 824Set (WSD-M1H563-B1, B2, B
21、5, C1, C2, C5, F1, F2) . Wales 0 -5 Cour3.14.5 Modulus, max (WSD-M1H563-F1, F2, D2) Strain, 6 % . Wales 100 N . =Course 85 NENGINEERING MATERIAL SPECIFICATION WSD-M1H563-A/B1/B2/B5 C1/C2/C5/D2/F1/F2/G/H/J/K Page 5 of 6 Copyright 2002, Ford Global Technologies, Inc. 3.15 REQUIREMENTS FOR THE BACKCOAT
22、ED MATERIAL (WSD-M1H563-G) 3.15.1 Weight, min (FLTM BN 106-01) PVC film 100 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. 3.16 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H563-H) 3.16.1 Weight, min (FLTM BN 106-01) Acrylic Backcoating 35 g/m2Face fabri
23、c weight as specified in para 3.4.2 Or an engineering approved alternative. 3.17 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H563-J) 3.17.1 Weight, min (FLTM BN 106-01) PVC Backcoating 40 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. 3.18 REQUIREMENTS
24、FOR THE BACKCOATED MATERIAL (WSD-M1H563-K) 3.18.1 Weight, min (FLTM BN 106-01) Polyurethane Backcoating 40 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. ENGINEERING MATERIAL SPECIFICATION WSD-M1H563-A/B1/B2/B5 C1/C2/C5/D2/F1/F2/G/H/J/K Page 6 of 6 Copyrigh
25、t 2002, Ford Global Technologies, Inc. 3.19 FLAMMABILITY (ISO 3795/SAE J369) Burn Rate, max 100 mm/minute Note: Not required on face fabric when used as a fully bonded composite 3.20 REQUIREMENTS FOR THE FULLY BONDED DOOR PANELS The fully bonded finished component must satisfy the requirements of en
26、gineering component specification S-77FBB-23942-AA or equivalent if specified on the engineering drawing. In addition to these requirements, fabric general performance should not be reduced by the bonding process. Ford Motor Company at its discretion may perform test on the finished components to ve
27、rify this. Minimum bond strengths will be specified which may vary according to the method of bonding employed. 3.20.1 Peel Adhesion Strength, min (FLTM BN 151-05) Fabric Press Formed To Adhesive Coated Board As Received 20 N/50 mm width After Ageing 20 N/50 mm width (4 h at 100 +/- 2 C, 20 h at 40
28、/- 2 C and 98 +/- 2 % relative humidity) 4. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 4.1 Purchase Departments will ensure that both materials defined in this specification and shipped to any one assembly plant will be produced by one supplier only.
