1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2008 11 07 N-STATUS No Replacement L. Schmalz, FNA / M. Montgomery, FOE2003 01 22 Revised Para 3.0 inserted ; Para 3.1, 3.2, 3.3, 3.20, 3.21, 4 deleted 1993 04 02 C10291739 Released M. Judd Printed copies ar
2、e uncontrolled Page 1 of 6 Copyright 2008, Ford Global Technologies, Inc. FABRIC, MISTRAL PATTERN, WOVEN JACQUARD, UNLAMINATED WSD-M1H594-A FABRIC, MISTRAL PATTERN, WOVEN JACQUARD, 3 mm WSD-M1H594-B1 FABRIC, MISTRAL PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H594-B2 FABRIC, MISTRAL PATTERN, WOVEN JACQUARD,
3、 3 mm WSD-M1H594-C1 FABRIC, MISTRAL PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H594-C2 FABRIC, MISTRAL PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H594-D2 FABRIC, MISTRAL PATTERN, WOVEN JACQUARD, 3 mm WSD-M1H594-F1 FABRIC, MISTRAL PATTERN, WOVEN JACQUARD 6 mm WSD-M1H594-F2 FABRIC, MISTRAL PATTERN, WOVEN JACQUARD,
4、HFW WSD-M1H594-G FABRIC, MISTRAL PATTERN, WOVEN JACQUARD, HFW WSD-M1H594-H FABRIC, MISTRAL PATTERN, WOVEN JACQUARD, HFW WSD-M1H594-J FABRIC, MISTRAL PATTERN, WOVEN JACQUARD, HFW WSD-M1H594-K NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by these specifications is a woven polyester face
5、 fabric which can be flame laminated to polyethane foam and backed with a knitted fabric. It can also be backed with an HFW weldable backcoating. 2. APPLICATION WSD-M1H594-A is used for moulded headrests and also adhesive coated for use on inner door panels. WSD-M1H594-B1, B2, C1, C2, F1 & F2, are u
6、sed for seat wearing surfaces. WSD-M1H594-D2, is used for adhesively bonded door and quarter trim panel applications. WSD-M1H594-G, H, J & K are used for inner door, quarter trim panels and/or as specified on Engineering Drawings. MISTRAL PATTERN WSD-M1H594-A Unlaminated WSD-M1H594-B1 3.0 mm, flame
7、laminated to polyether foam and knitted fabric WSD-M1H594-B2 6.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H594-C1 3.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H594-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) ENGINEERING M
8、ATERIAL SPECIFICATION WSD-M1H594-A/B1/B2/C1 C2/D2/F1/F2/G/H/J/K Page 2 of 6 Copyright 2008, Ford Global Technologies, Inc. WSD-M1H594-D2 6.0 mm, flame laminated to polyether foam WSD-M1H594-F1 3.0 mm, flame laminated to polyester foam and polyurethane film (EAO use only) WSD-M1H594-F2 6.0 mm, flame
9、laminated to polyester foam and polyurethane film (EAO use only) WSD-M1H594-G HF-weldable vinyl film, adhesive bonded, or an engineering approved alternative WSD-M1H594-H HF-weldable acrylic backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative WSD-M1H59
10、4-J HF-weldable vinyl backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative WSD-M1H594-K HF-weldable PU backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative 3. REQUIREMENTS In addition to the requirements li
11、sted herein, the fabric shall meet all requirements of WSB-M8P1-I. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.4 FABRIC CONSTRUCTION 3.4.1 Fabric Count, +/- 5
12、% tolerance (ASTM D 3887) Warp 170 ends/10 cm Weft 205 picks/10 cm 3.4.2 Fabric Weight, range 290 - 350 g/m23.5 COMPOSITION (ASTM D 629) Fabric 100 % polyester ENGINEERING MATERIAL SPECIFICATION WSD-M1H594-A/B1/B2/C1 C2/D2/F1/F2/G/H/J/K Page 3 of 6 Copyright 2008, Ford Global Technologies, Inc. 3.6
13、YARN CONSTRUCTION (ASTM D 1244) Warp 830 dtex f192 (polyester, semi-dull, air texturised) Weft 800 - 900 dtex f128 (polyester, semi-dull, air texturised) 3.7 METHOD OF DYEING Yarn dyed and space dyed or as approved by Materials Engineering 3.8 FINISHING OPERATIONS As approved by Materials Engineerin
14、g 3.9 REQUIREMENTS FOR POLYETHER FOAM As specified in WSD-M2D243-A2 3.10 REQUIREMENTS FOR POLYESTER FOAM As specified in WSD-M2D243-A4 3.11 REQUIREMENTS FOR THE BACKING As specified in WSD-M9H111-B FABRIC (B1, B2) 3.12 REQUIREMENTS FOR THE BACKING As specified in WSD-M9H136-A FABRIC (C1, C2, C5) 3.1
15、3 REQUIREMENTS FOR THE As specified in WSD-M99H134-B1 POLYURETHANE BACKING FILM 3.14 REQUIREMENTS FOR THE FLAME LAMINATED MATERIAL 3.14.1 Thickness, range (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g force, 43 Pa pressure) WSD-M1H594-B1 3.0 +/- 1.0 mm WSD-M1H594-B2 6.0 +/- 1.0 mmWSD-M1H59
16、4-C1 3.0 +/- 1.0 mm WSD-M1H594-C2 6.0 +/- 1.0 mmWSD-M1H594-D2 6.0 +/- 1.0 mm WSD-M1H594-F1 3.0 +/- 1.0 mmWSD-M1H594-F2 6.0 +/- 1.0 mm 3.14.2 Compressed Thickness (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g force, 5 s dwell) WSD-M1H594-F1 1.65 +/- 0.3 mm WSD-M1H594-F2 2.45 +/- 0.3 mm ENGI
17、NEERING MATERIAL SPECIFICATION WSD-M1H594-A/B1/B2/C1 C2/D2/F1/F2/G/H/J/K Page 4 of 6 Copyright 2008, Ford Global Technologies, Inc. 3.14.3 Weight, range (FLTM BN 106-01) WSD-M1H594-B1 500 +/- 50 g/m2WSD-M1H594-B2 630 +/- 50 g/m2WSD-M1H594-C1 450 +/- 50 g/m2WSD-M1H594-C2 550 +/- 50 g/m2WSD-M1H584-D2
18、520 +/- 50 g/m2WSD-M1H594-F1 480 +/- 50 g/m2WSD-M1H594-F2 580 +/- 50 g/m23.14.4 Stretch and Set, %, range (SAE J855) Warp 1 -10 eftSet Warp 0 -5 eft3.14.5 Modulus, max (WSD-M1H594- D2, F1, F2) Strain, 6 % Warp 250 N Weft 450 N 3.15 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H594-G) 3.15.1 Weigh
19、t, min (FLTM BN 106-01) PVC film* 100 g/m2*Or an engineering approved alternative. Face fabric weight as specified in para 3.4.2. ENGINEERING MATERIAL SPECIFICATION WSD-M1H594-A/B1/B2/C1 C2/D2/F1/F2/G/H/J/K Page 5 of 6 Copyright 2008, Ford Global Technologies, Inc. 3.16 REQUIREMENTS FOR BACKCOATED M
20、ATERIAL (WSD-M1H594-H) 3.16.1 Weight, min (FLTM BN 106-01) Acrylic Backcoating* 35 g/m2*Or an engineering approved alternative. Face fabric weight as specified in para 3.4.2. 3.17 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H594-J) 3.17.1 Weight, min (FLTM BN 106-01) PVC Backcoating* 40 g/m2*Or
21、an Engineering Approved Alternative. Face fabric weight as specified in para 3.4.2. 3.18 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H594-K) 3.18.1 Weight, min (FLTM BN 106-01) PU Backcoating* 40 g/m2*Or an Engineering Approved Alternative. Face fabric weight as specified in para 3.4.2. 3.19 FLA
22、MMABILITY (ISO 3795/SAE J369) Burn Rate, max 100 mm/minute Note: Not required on face fabric when used as a fully bonded composite. ENGINEERING MATERIAL SPECIFICATION WSD-M1H594-A/B1/B2/C1 C2/D2/F1/F2/G/H/J/K Page 6 of 6 Copyright 2008, Ford Global Technologies, Inc. 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of the specifications. 5.1 Purchase departments will ensure that both materials defined in this specification and shipped to any one assembly plant will be produced by one supplier only.
