1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2008 11 07 N-STATUS No Replacement L. Schmalz, FNA / M. Montgomery, FOE 2003 01 27 Revised Para 3.0 inserted ; Para 3.1, 3.2, 3.3, 3.18, 3.19, 4 deleted 1992 12 21 C10267197 Released M. Judd Printed copies a
2、re uncontrolled Page 1 of 5 Copyright 2008, Ford Global Technologies, Inc. FABRIC, ACADIAN PATTERN, WOVEN JACQUARD, UNLAMINATED WSD-M1H596-A FABRIC, ACADIAN PATTERN, WOVEN JACQUARD, 3 mm WSD-M1H596-B1 FABRIC, ACADIAN PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H596-B2 FABRIC, ACADIAN PATTERN, WOVEN JACQUARD
3、 3 mm WSD-M1H596-C1 FABRIC, ACADIAN PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H596-C2 FABRIC, ACADIAN PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H596-D2 FABRIC, ACADIAN PATTERN, WOVEN JACQUARD, 3 mm PU WSD-M1H596-F1 FABRIC, ACADIAN PATTERN, WOVEN JACQUARD, 6 mm PU WSD-M1H596-F2 FABRIC, ACADIAN PATTERN, WOVEN JA
4、CQUARD, HFW WSD-M1H596-H FABRIC, ACADIAN PATTERN, WOVEN JACQUARD, HFW WSD-M1H596-J FABRIC, ACADIAN PATTERN, WOVEN JACQUARD, HFW WSD-M1H596-K NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by these specifications is a woven jacquard polyester face fabric which can be flame laminated to p
5、olyester or polyether urethane foam and backed with either a knitted fabric or polyurethane film. 2. APPLICATION WSD-M1H596-A is used for molded headrests and also adhesive coated for use on inner door panels. WSD-M1H596-B1, B2, C1, C2, F1 & F2, are used for seat wearing surfaces. WSD-M1H596-H, J &
6、K are used for inner door, quarter trim panels and/or as specified on Engineering Drawings. WSD-M1H596-D2 is used for adhesively bonded door and quarter trim panel applications. ACADIAN PATTERN WSD-M1H596-A Unlaminated WSD-M1H596-B1 3.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1
7、H596-B2 6.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H596-C1 3.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSD-M1H596-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) ENGINEERING MATERIAL SPECIFICATION WSD-M1H596-A/B1/
8、B2 C1/C2/D2/F1/F2/H/J/K Page 2 of 5 Copyright 2008, Ford Global Technologies, Inc. WSD-M1H596-D2 6.0 mm, flame laminated to polyether foam WSD-M1H596-F1 3.0 mm, flame laminated to polyester foam and polyurethane film (EAO use only) WSD-M1H596-F2 6.0 mm, flame laminated to polyester foam and polyuret
9、hane film (EAO use only) WSD-M1H596-H HF-weldable acrylic backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative WSD-M1H596-J HF-weldable vinyl backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative WSD-M1H596-
10、K HF-weldable PU backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative 3. REQUIREMENTS In addition to the requirements listed herein, the fabric shall meet all requirements of WSB-M8P1-I. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppli
11、ers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.4 FABRIC CONSTRUCTION 3.4.1 Fabric Count, +/- 5 % tolerance (ASTM D 3775) Warp 370 ends/10 cm Weft 190 picks/10 cm 3.4.2 Fabric Weight, range 280 - 350 g/m2(FLTM BN 106-01) 3.5 COMP
12、OSITION (ASTM D 629) Fabric 100 % Polyester ENGINEERING MATERIAL SPECIFICATION WSD-M1H596-A/B1/B2 C1/C2/D2/F1/F2/H/J/K Page 3 of 5 Copyright 2008, Ford Global Technologies, Inc. 3.6 YARN CONSTRUCTION (ASTM D 1244) Warp 40/2 Nm Spun yarn (500 dtex Resultant)(polyester, semi-dull) Weft 40/2 Nm Spun ya
13、rn (500 dtex Resultant)(polyester, semi-dull) 3.7 METHOD OF DYEING Yarn dyed or as approved by Materials Engineering 3.8 FINISHED OPERATIONS As approved by Materials Engineering 3.9 REQUIREMENTS FOR POLYESTER FOAM As specified in WSD-M2D243-A4 3.10 REQUIREMENTS FOR POLYETHER FOAM As specified in WSD
14、M2D243-A2 3.11 REQUIREMENTS FOR THE BACKING FABRIC As specified in WSD-M9H136-A 3.12 REQUIREMENTS FOR THE As specified in WSD-M99H134-B1 POLYURETHANE BACKING FILM 3.13 REQUIREMENTS FOR THE FLAME LAMINATED MATERIAL 3.13.1 Thickness, range (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g Force
15、 43 Pa pressure) WSD-M1H596-B1 3.0 +/- 1.0 mm WSD-M1H596-B2 6.0 +/- 1.0 mmWSD-M1H596-C1 3.0 +/- 1.0mm WSD-M1H596-C2 6.0 +/- 1.0 mm WSD-M1H596-D2 6.0 +/- 1.0 mmWSD-M1H596-F1 3.0 +/- 1.0 mm WSD-M1H596-F2 6.0 +/- 1.0mm 3.13.2 Compressed Thickness (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g
16、 force, 5 s dwell) WSD-M1H596-D2 2.25 +/- 0.6 mm WSD-M1H596-F1 1.65 +/- 0.3 mm WSD-M1H596-F2 2.45 +/- 0.6 mm ENGINEERING MATERIAL SPECIFICATION WSD-M1H596-A/B1/B2 C1/C2/D2/F1/F2/H/J/K Page 4 of 5 Copyright 2008, Ford Global Technologies, Inc. 3.13.3 Weight, range WSD-M1H596-B1 430 +/- 40 g/m2WSD-M1H
17、596-B2 540 +/- 40 g/m2WSD-M1H596-C1 410 +/- 40 g/m2WSD-M1H596-C2 500 +/- 40 g/m2WSD-M1H596-D2 510 +/- 40 g/m2WSD-M1H596-F1 410 +/- 40 g/m2WSD-M1H596-F2 500 +/- 40 g/m23.13.4 Stretch and Set, %, range (SAE J855) Stretch (WSD-M1H596-B1, B2, C1, C2) . Warp 0 - 10 . Weft 0 - 10 Set (WSD-M1H596-B1, B2, C
18、1, C2) . Warp 0 - 5 . Weft 0 - 5 3.13.5 Modulus, max (WSD-M1H596-D2) Strain, 6 % . Warp 130 N . Weft 170 N 3.14 REQUIREMENTS FOR BACKCOATED MATERIAL (WSD-M1H596-H) 3.14.1 Weight, min (FLTM BN 106-01) Acrylic Backcoating 35 g/m2Face fabric as specified in para 3.4.2 Or an engineering approved alterna
19、tive. ENGINEERING MATERIAL SPECIFICATION WSD-M1H596-A/B1/B2 C1/C2/D2/F1/F2/H/J/K Page 5 of 5 Copyright 2008, Ford Global Technologies, Inc. 3.15 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H596-J) 3.15.1 Weight, min (FLTM BN 106-01) PVC Backcoating 40 g/m2Face fabric weight as specified in para
20、3.4.2 Or an engineering approved alternative. 3.16 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H596-K) 3.16.1 Weight, min (FLTM BN 106-01) PU Backcoating 40 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. 3.17 FLAMMABILITY (ISO 3795/SAE J369) Burn rate,
21、max 100 mm/minute Note: Not required on face fabric when used as a fully bonded composite. 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase departments will ensure that both materials defined in these specifications and shipped to any one assembly plant will be produced by one supplier only.
