1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2008 11 10 N-STATUS No Replacement L. Schmalz, FNA / M. Montgomery, FOE 2003 04 23 Revised Para 3.0 inserted; Para 3.1, 3.2, 3.3, 3.18, 4 deleted 1993 07 16 C10317931 Released N. J. Komatsu Printed copies ar
2、e uncontrolled Page 1 of 5 Copyright 2008, Ford Global Technologies, Inc. FABRIC, ANGORA PATTERN, KNITTED, UNLAMINATED WSD-M1H614-A FABRIC, ANGORA PATTERN, KNITTED, 3 mm WSD-M1H614-B1 FABRIC, ANGORA PATTERN, KNITTED, 6 mm WSD-M1H614-B2 FABRIC, ANGORA PATTERN, KNITTED, 6 mm WSD-M1H614-D2 FABRIC, ANGO
3、RA PATTERN, KNITTED, 3 mm WSS-M1H614-C1 FABRIC, ANGORA PATTERN, KNITTED, 6 mm WSS-M1H614-C2 FABRIC, ANGORA PATTERN, KNITTED, HFW WSD-M1H614-G FABRIC, ANGORA PATTERN, KNITTED, HFW WSD-M1H614-H FABRIC, ANGORA PATTERN, KNITTED, HFW WSD-M1H614-J FABRIC, ANGORA PATTERN, KNITTED, HFW WSD-M1H614-K NOT TO B
4、E USED FOR NEW DESIGN 1. SCOPE The material defined by these specifications is a 2 bar, 28 gauge, warp knitted, simulated velour, polyester bodycloth. 2. APPLICATION WSD-M1H614-A is used for molded headrests and also adhesive coated for use on inner door panels. WSD-M1H614-B1, B2, C1, C2 are used fo
5、r seat wearing surfaces. WSD-M1H614-B2 is used adhesive bonded for inner door and quarter trim panels. WSD-M1H614-G, H, J, K are used for inner door, quarter trim panels and/or as specified on Engineering Drawings. ANGORA PATTERN WSD-M1H614-A Unlaminated WSD-M1H614-B1 3.0 mm, flame laminated to poly
6、ether foam and knitted fabric WSD-M1H614-B2 6.0 mm, flame laminated to polyether foam and knitted fabric WSS-M1H614-C1 3.0 mm, flame laminated to polyester foam and knitted fabric WSS-M1H614-C2 6.0 mm, flame laminated to polyester foam and knitted fabric WSD-M1H614-D2 6.0 mm, flame laminated to poly
7、ether foam WSD-M1H614-G HF-weldable vinyl film adhesive bonded, or an engineering approved alternative ENGINEERING MATERIAL SPECIFICATION WSD-M1H614-A/B1/B2/D2/G/H/J/K WSS-M1H614-C1/C2 Page 2 of 5 Copyright 2008, Ford Global Technologies, Inc. WSD-M1H614-H HF-weldable acrylic backcoating applied by
8、the doctor-knife spreading technique, or an engineering approved alternative WSD-M1H614-J HF-weldable vinyl backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative WSD-M1H614-K HF-weldable polyurethane backcoating applied by the doctor-knife spreading tech
9、nique, or an engineering approved alternative 3. REQUIREMENTS In addition to the requirements listed herein, the fabric or laminate shall meet all requirements of WSS-M8P1-I. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standar
10、d Requirements For Production Materials (WSS-M99P1111-A). 3.4 FABRIC CONSTRUCTION 3.4.1 Fabric Count, +/- 8% tolerance (ASTM D387) Wales 210 wales/10 cm Courses 300 courses/10 cm 3.4.2 Fabric Weight, range 210 - 250 g/m2(FLTM BN 106-01) 3.5 COMPOSITION (ASTM D 629) Fabric 100% polyester 3.6 YARN CON
11、STRUCTION (ASTM D 1244) Pile 50 dTex x 20 f, (polyester, bright) Back 50 dTex x 20 f, (polyester, brigh) 3.7 METHOD OF DYEING Piece dyed or as approved by Materials Engineering 3.8 FINISHING OPERATIONS As approved by Materials Engineering ENGINEERING MATERIAL SPECIFICATION WSD-M1H614-A/B1/B2/D2/G/H/
12、J/K WSS-M1H614-C1/C2 Page 3 of 5 Copyright 2008, Ford Global Technologies, Inc. 3.9 REQUIREMENTS FOR POLYESTER FOAM As specified in WSD-M2D43-A4 3.10 REQUIREMENTS FOR POLYETHER FOAM As specified in WSD-M2D43-A2 3.11 REQUIREMENTS FOR THE BACKING As pecifed inFABRIC WSD-M9H125-B (WSD-M1H614-B1/B2, WSS
13、M1H614-C1/C2) 3.12 REQUIREMENTS FOR THE FLAME LAMINATED MATERIAL 3.12.1 Thickness, range (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g force, 43 Pa pressure) WSD-M1H614-B1 3.0 +/- 1.0 mm WSD-M1H614-B2 6.5 +/- 1.0 mmWSS-M1H614-C1 3.0 +/- 1.0 mm WSS-M1H614-C2 6.5 +/- 1.0 mmWSD-M1H614-D2 6.0
14、 +/- 1.0 mm 3.12.2 Compressed Thickness (1 kg Force, circular presser foot area 645 mm2, 5 s dwell WSD-M1H614-D2 2.8 +/- 0.3 mm 3.12.3 Weight, range (FLTM BN 106-01) WSD-M1H614-B1 370 +/- 30 g/m2WSD-M1H614-B2 480 +/- 30 g/m2WSS-M1H614-C1 360 +/- 30 g/m2WSS-M1H614-C2 460 +/- 30 g/m2WSD-M1H614-D2 450
15、/- 30 g/m23.12.4 Stretch and Set, range (SAE J855) Stretch (WSD-M1H614-B1/B2, WSS-M1H614-C1/C2) . Wales 10 -30% . Courses 10 - 30% Set (WSD-M1H614-B1/B2, WSS-M1H614-C1/C2) . Wales 0 -5% CourENGINEERING MATERIAL SPECIFICATION WSD-M1H614-A/B1/B2/D2/G/H/J/K WSS-M1H614-C1/C2 Page 4 of 5 Copyright 2008,
16、 Ford Global Technologies, Inc. 3.12.5 Modulus, max (WSD-M1H563-D2) Strain, 6% . Wales 30 NCour 43.12.6 Ultraviolet Deterioration (SAE J1885/FLTM BO 150-02) Retained Tensile, min 225.6kJ/m2 Ci-65 40% retained (FLTM BN 117-03, Method A) strength* or 72 h Xenotest 1200 (FLTM BO 150-02, Method B) *In a
17、ddition to the percent retained strength, no sample shall fall below 190 N for the face fabric. 3.13 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H614-G) 3.13.1 Weight, min (FLTM BN 106-01) PVC Film 100 g/m2Face fabric weight as specified in para 3.4.2. Or an engineering approved alternative. 3.1
18、4 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H614-H) 3.14.1 Weight, min (FLTM BN 106-01) Acrylic Backcoating 35 g/m2Face fabric weight as specified in para 3.4.2. Or an engineering approved alternative. ENGINEERING MATERIAL SPECIFICATION WSD-M1H614-A/B1/B2/D2/G/H/J/K WSS-M1H614-C1/C2 Page 5 of
19、5 Copyright 2008, Ford Global Technologies, Inc. 3.15 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H614-J) 3.15.1 Weight, min (FLTM BN 106-01) PVC Backoating 40 g/m2Face fabric weight as specified in para 3.4.2. Or an engineering approved alternative. 3.16 REQUIREMENTS FOR THE BACKCOATED MATERIAL
20、 (WSD-M1H614-K) 3.16.1 Weight, min (FLTM BN 106-01) Polyurethane Backcoating 40 g/m2Face fabric weight as specified in para 3.4.2. Or an engineering approved alternative. 3.17 FLAMMABILITY (ISO 3795/SAE J369) Burn Rate, max 100 mm/minute Note: Not required on face fabric when used as a fully bonded
21、composite. 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase departments will ensure that both materials defined in these specifications and shipped to any one assembly plant will be produced by one supplier only.
