1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2008 11 17 N-STATUS No Replacement L. Schmalz, FNA / M. Montgomery, FOE 2003 03 31 Revised Para 3.0 inserted; Para 3.1, 3.2, 3.3, 3.20, 3.21, 4 deleted 1994 05 31 C10348592 Released N.J. KomatsuPrinted copie
2、s are uncontrolled Page 1 of 5 Copyright 2008, Ford Global Technologies, Inc. FABRIC, BAUHAUS PLAIN, WOVEN JACQUARD, UNLAMINATED WSD-M1H653-A FABRIC, BAUHAUS PLAIN, WOVEN JACQUARD, 3 mm WSD-M1H653-B1 FABRIC, BAUHAUS PLAIN, WOVEN JACQUARD, 6 mm WSD-M1H653-B2 FABRIC, BAUHAUS PLAIN, WOVEN JACQUARD, 3 m
3、m WSD-M1H653-C1 FABRIC, BAUHAUS PLAIN, WOVEN JACQUARD, 6 mm WSD-M1H653-C2 FABRIC, BAUHAUS PLAIN, WOVEN JACQUARD, 6 mm WSD-M1H653-D2 FABRIC, BAUHAUS PLAIN, WOVEN JACQUARD, 3 mm PU WSD-M1H653-F1 FABRIC, BAUHAUS PLAIN, WOVEN JACQUARD, 6 mm PU WSD-M1H653-F2 FABRIC, BAUHAUS PLAIN, WOVEN JACQUARD, HFW WSD
4、M1H653-G FABRIC, BAUHAUS PLAIN, WOVEN JACQUARD, HFW WSD-M1H653-H FABRIC, BAUHAUS PLAIN, WOVEN JACQUARD, HFW WSD-M1H653-J FABRIC, BAUHAUS PLAIN, WOVEN JACQUARD, HFW WSD-M1H653-K NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by these specifications is a woven polyester face fabric which
5、 can be flame laminated to polyester or polyether Urethane foam and backed with either a knitted fabric or polyurethane film. It can also be backed with an HFW weldable backcoating. 2. APPLICATION WSD-M1H653-A is used for molded headrests and also adhesive coated for use on inner door panels. WSD-M1
6、H653-B1, B2, C1, C2, F1 & F2 are for seat wearing surfaces. WSD-M1H653-D2 is used for adhesively bonded door and quarter trim panel applications WSD-M1H653-G, H, J & K are used for inner door, quarter trim panels and/or as specified on Engineering Drawings. BAUHAUS PLAIN WSD-M1H653-A Unlaminated WSD
7、M1H653-B1 3.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H653-B2 6.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H653-C1 3.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) ENGINEERING MATERIAL SPECIFICATION WSD-M1H653-A/B1/B2/C1/C2 D2/
8、F1/F2/G/H/J/K Page 2 of 5 Copyright 2008, Ford Global Technologies, Inc. WSD-M1H653-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSD-M1H653-D2 6.0 mm, flame laminated to polyether foam WSD-M1H653-F1 3.0 mm, flame laminated to polyester foam and polyurethane film (EA
9、O use only) WSD-M1H653-F2 6.0 mm, flame laminated to polyester foam and polyurethane film (EAO use only) WSD-M1H653-G HF-weldable vinyl film, adhesive bonded, or an engineering approved alternative WSD-M1H653-H HF-weldable acrylic backcoating applied by the doctor-knife spreading technique, or an en
10、gineering approved alternative WSD-M1H653-J HF-weldable vinyl backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative WSD-M1H653-K HF-weldable PU backcoating applied by the doctor-knife spreading technique, or an engineering 3. REQUIREMENTS In addition to
11、the requirements listed herein, the fabric shall meet all requirements of WSB-M8P1-H. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.4 FABRIC CONSTRUCTION 3.4.1 F
12、abric Count, +/- 5 % tolerance (ASTM D 3775) Warp 110 ends/10 cm Weft 120 picks/10 cm 3.4.2 Fabric Weight, range 320 - 360 g/m2(FLTM BN 106-01) 3.5 COMPOSITION (ASTM D 629) Fabric ENGINEERING MATERIAL SPECIFICATION WSD-M1H653-A/B1/B2/C1/C2 D2/F1/F2/G/H/J/K Page 3 of 5 Copyright 2008, Ford Global Tec
13、hnologies, Inc. 3.6 YARN CONSTRUCTION (ASTM D 1244) Warp 1340 dtex f192 (polyester, bright, air texturised, trilobal section) Weft 1340 dtex f384 (polyester, semidul, air txuid, ccular section)3.7 METHOD OF DYEING Yarn dyed and spun dyed or as approved by Materials Engineering 3.8 FINISHED OPERATION
14、S As approved by Materials Engineering 3.9 REQUIREMENTS FOR POLYESTER FOAM As specified in SK-M4D9502-A3.10 REQUIREMENTS FOR POLYETHER FOAM As specified in WSD-M2D43-A2 3.11 REQUIREMENTS FOR THE BACKING FABRIC (C1, C2) As pecifed inWSD-M9H136-A 3.12 REQUIREMENTS FOR THE BACKING As pecifed inFABRIC (
15、B1, B2) WSD-M9H1-B 3.13 REQUIREMENTS FOR THE As pecifed inPOLYURETHANE BACKING FILM ESD-M99H134-A 3.14 REQUIREMENTS FOR THE FLAME LAMINATED MATERIAL 3.14.1 Thickness, range (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g Force, 43 Pa pressure) WSD-M1H653-B1 3.0 +/- 1.0 mm WSD-M1H653-B2 6.0 +
16、/- 1.0 mmWSD-M1H653-C1 3.0 +/- 1.0 mm WSD-M1H653-C2 6.0 +/- 1.0 mmWSD-M1H653-D2 6.0 +/- 1.0 mm WSD-M1H653-F1 3.0 +/- 1.0 mmWSD-M1H653-F2 6.0 +/- 1.0 mm ENGINEERING MATERIAL SPECIFICATION WSD-M1H653-A/B1/B2/C1/C2 D2/F1/F2/G/H/J/K Page 4 of 5 Copyright 2008, Ford Global Technologies, Inc. 3.14.2 Compr
17、essed Thickness (1 kg Force, circular presser foot area 645 mm2, 5 s dwell) WSD-M1H653-D2 2.45 +/- 0.6 mm WSD-M1H653-F1 1.65 +/- 0.3 mm WSD-M1H653-F2 2.45 +/- 0.6 mm 3.14.3 Weight, range WSD-M1H653-B1 460 +/- 40 g/m2WSD-M1H653-B2 570 +/- 40 g/m2WSD-M1H653-C1 440 +/- 40 g/m2WSD-M1H653-C2 530 +/- 40 g
18、/m2WSD-M1H653-D2 510 +/- 40 g/m2WSD-M1H653-F1 440 +/- 40 g/m2WSD-M1H653-F2 530 +/- 40 g/m23.14.4 Stretch and Set, %, range (SAE J855) Stretch (WSD-M1H653-B1, B2, C1, C2, F1, F2) Warp 1 -10 %eftSet (WSDM1H653-B1, B2, C1, C2, F1, F2) Warp 0 - 5 % Weft 0 -53.14.5 Modulus, max (WSD-M1H653-D2, F1, F2) St
19、rain, 6 % 350 N 3.15 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H653-G) 3.15.1 Weight, min (FLTM BN 106-01) PVC film 100 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. ENGINEERING MATERIAL SPECIFICATION WSD-M1H653-A/B1/B2/C1/C2 D2/F1/F2/G/H/J/K Page 5
20、of 5 Copyright 2008, Ford Global Technologies, Inc. 3.16 REQUIREMENTS FOR BACKCOATED MATERIAL (WSD-M1H653-H) 3.16.1 Weight, min (FLTM BN 106-01) Acrylic Backcoating 35 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. 3.17 REQUIREMENTS FOR THE BACKCOATED MATER
21、IAL (WSD-M1H653-J) 3.17.1 Weight, min (FLTM BN 106-01) PVC Backcoating 40 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. 3.18 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H653-K) 3.18.1 Weight, min (FLTM BN 106-01) PU Backcoating 40 g/m2Face fabric as sp
22、ecified in para 3.4.2 Or an engineering approved alternative. 3.19 FLAMMABILITY (ISO 3795/SAE J369) Burn rate, max 100 mm/minute Note: Not required on face fabric when used as a fully bonded composite. 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase departments will ensure that both materials defined in these specifications and shipped to any one assembly plant will be produced by one supplier only.
