1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions 2006 10 20 N-STATUS Replaced by WSS-M4D952-A2 2006 02 15 Revised Inserted 3.0; Deleted 3.1, 3.2, 3.3, 3.7, 3.8 & 4 1993 07 01 Released EP00E10258822000 L. Rodigas Printed copies are uncontrolled Copyright 2006, Ford Global Technologies, LLC P
2、age 1 of 5 THERMOPLASTIC POLYOLEFIN ELASTOMER (TEO) COLOR WSK-M4D777-A5 PIGMENTED MOLDING COMPOUND, EXTERIOR NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by this specification is a rigid thermoplastic polyolefin elastomer (TEO) injection molding compound, color pigmented, with added U
3、V-stabilization for exterior use. 2. APPLICATION This specification was released originally for material used for grille inserts on front bumper and lower end panels on rear bumper of Mondeo. 3. REQUIREMENTS 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers mus
4、t conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.1.1 All requirements of this specification, identified by symbol (s), shall be met with data representing 3 sigma values. 3.4 MOLDING COMPOUND (s) 3.4.1 Melt Flow Rate 1.5 - 5.0 g/10 minutes (ISO 1133, 230 C
5、, 2.16 kg) 3.5 MOLDED TEST SPECIMEN 3.5.1 Preparation of Test Specimens Unless otherwise specified all tests shall be carried out on injection molded one-end gated test specimens. The following dimensions are required: A. 150 min x 10 x 4.0 +/- 0.2 mm (Tensile Bar, ISO 3167) B. 120 x 10 x 4.0 +/- 0.
6、2 mm Specimens with shorter dimensions shall be cut from the center portion of the test specimen A and/or B. The specimens shall be prepared according to ISO 294. No annealing allowed. 3.5.2 Density 0.88 - 0.93 g/cm3 (ISO 1183, Method A) 3.5.3 Hardness, Durometer D 54 - 62 (ISO 868, 15 s dwell) ENGI
7、NEERING MATERIAL SPECIFICATION WSK-M4D777-A5 Printed copies are uncontrolled Copyright 2006, Ford Global Technologies, LLC Page 2 of 5 (s) 3.5.4 Tensile Strength at Yield, min 18 MPa (ISO R 527, 150 minimum x 10 x 4.0 +/- 0.2 mm specimen, 50 mm/min test speed) (s) 3.5.4.1 Elongation at Yield, min 10
8、% (Test Method according to para 3.5.3) (s) 3.5.5 Flexural Modulus, min 850 MPa (ISO 178, 80 x 10 x 4.0 +/- 0.2 mm specimen, 2 mm/min test speed, 64 mm support span) 3.5.6 Shear Modulus at 23 C 300 - 500 MPa (ASTM D 4065, forced constant amplitude, fixed frequency of 1 Hz +/- 15%, strain level below
9、 1%. Specimen approx. 60 x 10 x 4.0 +/- 0.2 mm cut from the center of specimen A. Specimen length between clamps 35-40 mm. Soak time at each temperature interval - 3 minutes minimum). Additionally, a Shear Modulus versus Temperature curve shall be plotted for -50 to +150 C temperature range, at 5 C
10、minimum intervals. The plotted curve must be within tolerance range shown on page 5. (s) 3.5.7 Impact Strength, Izod, min (ISO 180/1A, 80 x 10 x 4.0 +/- 0.2 mm specimen, 10 specimens for each test) 3.5.7.1 At 23 +/- 2 C 40 kJ/m2 3.5.7.2 At -40 +/- 1 C 3.5 kJ/m2 3.5.7.3 At 0 +/- 2 C 7.0 kJ/m2 The tes
11、t specimens must be conditioned for minimum of 6 h at the above specified temperature prior to impact test. Low temperature testing shall be done within the cold box. (s) 3.5.8 Heat Deflection Temperature, min (ISO 75, 120 x 10 x 4.0 +/- 0.2 mm specimen, 0.32 +/- 0.01 mm deflection) 3.5.8.1 At 1.80
12、MPa 38 C 3.5.8.2 At 0.45 MPa 58 C 3.5.9 Heat Aging Performance (ISO 188, except 150 +/- 50 air changes/h, 1000 h at 120 +/- 2 C. Unaged property values shall be determined at the time of the aged properties determination) 3.5.9.1 Tensile Strength at Yield Change +/- 25% (Test Method per para 3.5.4)
13、3.5.9.2 Impact Strength, Izod Change, max -15% (Test Method per para 3.5.7.1, specimens to be notched before heat aging) ENGINEERING MATERIAL SPECIFICATION WSK-M4D777-A5 Printed copies are uncontrolled Copyright 2006, Ford Global Technologies, LLC Page 3 of 5 3.6 WEATHERING RESISTANCE After exposure
14、 in accordance with 3.6.1, 3.6.2 and 3.6.3, the material shall show no color change in excess of specified Gray Scale rating (AATCC Evaluation Procedure 1/ISOI 105-A02). In addition, there shall be no cracking, crazing or other deterioration. A slight loss of gloss or chalking will be allowed provid
15、ed an acceptable appearance can be achieved by washing and/or polishing with Ford car polish (auto wax) after the outdoor exposure, at permission of the affected Product Development Materials Activity. All initial approvals will be based on the preliminary Weatherometer exposure, pending Florida and
16、 Arizona exposure results for final approval. 3.6.1 Xenon Arc Weatherometer Rating 4-5 (SAE J1960, 1980 kJ/m2 exposure minimum, specimen size: 150 x 100 mm minimum, 3.2 +/- 0.2 mm thick, molded in smooth polished mold) 3.6.2 12 months Florida Rating 4-5 12 months Arizona (NAAO only) (SAE J1976, 5 so
17、uth, direct weathering inland, specimen size: 150 x 100 mm, minimum, 3.2 +/- 0.2 mm thick, molded in smooth polished mold) 3.6.3 24 months Florida Rating 3-4 24 months Arizona (NAAO only) (SAE J1976, 5 south, direct weathering inland, specimen size: 150 x 100 mm, minimum, 3.2 +/- 0.2 mm thick, molde
18、d in smooth polished mold) 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of this specification. 5.1 COEFFICIENT OF LINEAR THERMAL EXPANSION 8 10-5/C (ASTM E 228 or TMA, temperature range -30 to +100 C) 5.2 MOLD SHRINKAGE (
19、ISO 2577, approx. 150 x 100 x 3.2 +/- 0.2 mm injection molded specimen) 5.2.1 Molding Shrinkage . After 48 h at 23 +/- 2 C 1.0 - 1.5% ENGINEERING MATERIAL SPECIFICATION WSK-M4D777-A5 Printed copies are uncontrolled Copyright 2006, Ford Global Technologies, LLC Page 4 of 5 5.2.2 Post Shrinkage (Separ
20、ate specimens required for each test) . After 48 h at 80 C 0.0 - 0.2% . After 30 min at 120 C 0.1 - 0.3% 5.3 USE OF REGRIND MATERIAL (Property values of regrind material shall be compared with original virgin material. Regrind: compound of 20 weight % regrind based on single reprocessed material, fr
21、ee of contaminations and 80 weight % virgin material) 5.3.1 Melt Flow Rate Change, max + 30% (Test method per para 3.4.1) 5.3.2 Tensile Strength at Yield Change +/- 10% (Test method per para 3.5.4) 5.3.3 Flexural Modulus Change +/- 10% (Test method per para 3.5.5) 5.3.4 Impact Strength, Izod Change, max -10% (Test method per para 3.5.8.1) 5.3.5 Heat Deflection Temperature Change +/- 10% (Test method per para 3.5.8.1) 5.5 RECYCLING CODE PP+EPDM ENGINEERING MATERIAL SPECIFICATION WSK-M4D777-A5 Printed copies are uncontrolled Copyright 2006, Ford Global Technologies, LLC Page 5 of 5
