1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2008 11 19 N-STATUS No Replacement L. Schmalz, FNA / M. Montogomery, FOE 2003 03 31 Revised Para 3.0 inserted; Para 3.1, 3.2, 3.3, 3.19, 3.20, 4 deleted 1995 07 31 Activated C10460395 N.J. Komatsu Printed co
2、pies are uncontrolled Page 1 of 6 Copyright 2008, Ford Global Technologies, Inc. FABRIC, KAPPA PATTERN, WOVEN JACQUARD, UNLAMINATED WSS-M1H690-A FABRIC, KAPPA PATTERN, WOVEN JACQUARD, 3 mm WSS-M1H690-B1 FABRIC, KAPPA PATTERN, WOVEN JACQUARD, 6 mm WSS-M1H690-B2 FABRIC, KAPPA PATTERN, WOVEN JACQUARD,
3、3 mm WSS-M1H690-C1 FABRIC, KAPPA PATTERN, WOVEN JACQUARD, 6 mm WSS-M1H690-C2 FABRIC, KAPPA PATTERN, WOVEN JACQUARD, 6 mm WSS-M1H690-D2 FABRIC, KAPPA PATTERN, WOVEN JACQUARD, HFW WSS-M1H690-G FABRIC, KAPPA PATTERN, WOVEN JACQUARD, HFW WSS-M1H690-H FABRIC, KAPPA PATTERN, WOVEN JACQUARD, HFW WSS-M1H690
4、-J FABRIC, KAPPA PATTERN, WOVEN JACQUARD, HFW WSS-M1H690-K NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by these specifications is a woven jacquard polyester face fabric which can be flame laminated to polyester or polyether urethane foam and backed with a knitted fabric or polyuretha
5、ne film. 2. APPLICATION WSS-M1H690-A is used for molded headrests and also adhesive coated for use on inner door panels. WSS-M1H690-B1, B2, C1, C2 are used for seat wearing surfaces. WSS-M1H690-D2 is used for adhesively bonded door quarter trim panel applications. WSS-M1H690-G, H, J, K are used for
6、inner door, quarter trim panels and/or as specified on Engineering Drawings. KAPPA PATTERN WSS-M1H690-A Unlaminated WSS-M1H690-B1 3.0 mm, flame laminated to polyether foam and knitted fabric. WSS-M1H690-B2 6.0 mm, flame laminated to polyether foam and knitted fabric. WSS-M1H690-C1 3.0 mm, flame lami
7、nated to polyester foam and knitted fabric (EAO use only). WSS-M1H690-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only). WSS-M1H690-D2 6.0 mm, flame laminated to polyester foam. ENGINEERING MATERIAL SPECIFICATION WSS-M1H690-A/B1/B2/C1/C2/ D2/G/H/J/K Page 2 of 6 Copyright
8、 2008, Ford Global Technologies, Inc. WSS-M1H690-G HF-weldable vinyl film, adhesive bonded, or an engineering approved alternative. WSS-M1H690-H HF-weldable acrylic backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative. WSS-M1H690-J HF-weldable vinyl bac
9、kcoating applied by the doctor-knife spreading technique, or an engineering approved alternative. WSS-M1H690-K HF-weldable PU backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative. 3. REQUIREMENTS In addition to the requirements listed herein, the fabric
10、 shall meet all requirements of WSB-M8P1-H. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.4 FABRIC CONSTRUCTION 3.4.1 Fabric Count, +/- 5 % tolerance (ASTM D 377
11、5) For suffix - A, B1, B2, C1, C2, G, H, J, K Warp 280 ends/10 cm Weft 170 picks/10 cm For suffix - D2 Warp 280 ends/10 cm Weft 200 picks/10 cm 3.4.2 Fabric Weight, range (FLTM BN 106-01) For suffix - A, B1, B2, C1, C2, 290 - 320 g/m2G, H, J, K For suffix - D2 270 - 300 g/m23.5 COMPOSITION (ASTM D 6
12、29) Fabric 100 % Polyester ENGINEERING MATERIAL SPECIFICATION WSS-M1H690-A/B1/B2/C1/C2/ D2/G/H/J/K Page 3 of 6 Copyright 2008, Ford Global Technologies, Inc. 3.6 YARN CONSTRUCTION (ASTM D 1244) For suffix - A, B1, B2, C1, C2, G, H, J, K Warp 540 dtex f 144 (polyester, round, semi- dul, air texturise
13、d) Weft 830 dtex f 192 (polyester, trilobal, bright, air texturised) For suffix D2 Warp 530-161 dtex (polyester, dull, round, extensible, air texturised) Weft 530-161 dtex (polyester, dull, round, extensible, air texturised) 3.7 METHOD OF DYEING Yarn dyed and spun dyed or as approved by Materials En
14、gineering 3.8 FINISHED OPERATIONS As approved by Materials Engineering 3.9 REQUIREMENTS FOR POLYESTER FOAM As specified in WSD-M2D43-A4 3.10 REQUIREMENTS FOR POLYETHER FOAM As specified in WSD-M2D43-A2 3.11 REQUIREMENTS FOR THE BACKING FABRIC (C1,C2) As pecifed in WSD-M9H136-A3.12 REQUIREMENTS FOR T
15、HE As pecifed inBACKING FABRIC (B1,B2) WSD-M9H1-B ENGINEERING MATERIAL SPECIFICATION WSS-M1H690-A/B1/B2/C1/C2/ D2/G/H/J/K Page 4 of 6 Copyright 2008, Ford Global Technologies, Inc. 3.13 REQUIREMENTS FOR THE FLAME LAMINATED MATERIAL 3.13.1 Thickness, range (ASTM D 1777, circular presser foot area 645
16、 mm2, 2.8 g Force, 43 Pa pressure) WSS-M1H690-B1 3.0 +/- 1.0 mm WSS-M1H690-B2 6.0 +/- 1.0 mmWSS-M1H690-C1 3.0 +/- 1.0 mm WSS-M1H690-C2 6.0 +/- 1.0 mmWSS-M1H690-D2 6.0 +/- 1.0 mm 3.13.2 Weight, min WSS-M1H690-B1 430 +/- 40 g/m2WSS-M1H690-B2 540 +/- 40 g/m2WSS-M1H690-C1 410 +/- 40 g/m2WSS-M1H690-C2 50
17、0 +/- 40 g/m2WSS-M1H690-D2 480 +/- 40 g/m23.13.3 Stretch & Set, range Stretch Warp 0 -10 %eftSet Warp 0 -5 %eft3.13.4 Modulus, max (D2) (6 % strain) Warp 70 NWeft 230 N ENGINEERING MATERIAL SPECIFICATION WSS-M1H690-A/B1/B2/C1/C2/ D2/G/H/J/K Page 5 of 6 Copyright 2008, Ford Global Technologies, Inc.
18、3.14 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSS-M1H690-G) 3.14.1 Weight, min (FLTM BN 106-01) PVC film 100 g/m2Face fabric weight as specified in para 3.4.2. Or an engineering approved alternative. 3.15 REQUIREMENTS FOR BACKCOATED MATERIAL (WSS-M1H690-H) 3.15.1 Weight, min (FLTM BN 106-01) Acryli
19、c Backcoating 35 g/m2Face fabric as specified in para 3.4.2. Or an engineering approved alternative. 3.16 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSS-M1H690-J) 3.16.1 Weight, min (FLTM BN 106-01) PVC Backcoating 40 g/m2Face fabric weight as specified in para 3.4.2. Or an engineering approved alter
20、native. 3.17 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSS-M1H690-K) 3.17.1 Weight, min (FLTM BN 106-01) PU Backcoating 40 g/m2Face fabric weight as specified in para 3.4.2. Or an engineering approved alternative. ENGINEERING MATERIAL SPECIFICATION WSS-M1H690-A/B1/B2/C1/C2/ D2/G/H/J/K Page 6 of 6 Co
21、pyright 2008, Ford Global Technologies, Inc. 3.18 FLAMMABILITY (ISO 3795/SAE J369) Burn rate, max 100 mm/minute Note: Not required on face fabric when used as a fully bonded composite. 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase departments will ensure that both materials defined in these specifications and shipped to any one assembly plant will be produced by one supplier only.
