1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2008 11 26 N-STATUS No Replacement L. Schmalz, FNA / M. Montgomery, FOE2003 03 19 Revised Para 3.0 inserted ; Para 3.1, 3.2, 3.3, 3.16, 3.17, 4 deleted 1996 05 02 Activated N. Komatsu Printed copies are unco
2、ntrolled Page 1 of 4 Copyright 2008, Ford Global Technologies, Inc. FABRIC, ARCO PATTERN, WOVEN JACQUARD, WSS-M1H711-A UNLAMINATED FABRIC, ARCO PATTERN, WOVEN JACQUARD, 3 mm WSS-M1H711-B1 FABRIC, ARCO PATTERN, WOVEN JACQUARD, 6 mm WSS-M1H711-B2 FABRIC, ARCO PATTERN, WOVEN JACQUARD, 3 mm WSS-M1H711-C
3、1 FABRIC, ARCO PATTERN, WOVEN JACQUARD, 6 mm WSS-M1H711-C2 FABRIC, ARCO PATTERN, WOVEN JACQUARD, 6 mm WSS-M1H711-D2 FABRIC, ARCO PATTERN, WOVEN JACQUARD, 3 mm WSS-M1H711-F1 FABRIC, ARCO PATTERN, WOVEN JACQUARD, 6 mm WSS-M1H711-F2 NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by these s
4、pecifications is a woven jacquard polyester face fabric which can be flame laminated to polyester or polyether urethane foam and backed with either a knitted fabric or polyurethane film. It can also be backed with an HFW weldable backcoating. 2. APPLICATION WSD-M1H711-A is used for molded headrests
5、and also adhesive coated for use on inner door panels. WSD-M1H711-B1, B2, C1, C2, F1, F2 are used for seat wearing surfaces. WSD-M1H711-D2 is used for adhesively bonded door and quarter trim panel applications. ARCO PATTERN WSS-M1H711-A Unlaminated WSS-M1H711-B1 3.0 mm, flame laminated to polyether
6、foam and knitted fabric WSS-M1H711-B2 6.0 mm, flame laminated to polyether foam and knitted fabric WSS-M1H711-C1 3.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSS-M1H711-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSS-M1H711-D2 6.0 mm,
7、 flame laminated to polyether foam WSS-M1H711-F1 3.0 mm, flame laminated to polyester foam and polyurethane film (EAO use only) WSS-M1H711-F2 6.0 mm, flame laminated to polyester foam and polyurethane film (EAO use only) ENGINEERING MATERIAL SPECIFICATION WSS-M1H711-A/B1/B2/C1/C2/ D2/F1/F2 Page 2 of
8、 4 Copyright 2008, Ford Global Technologies, Inc. 3. REQUIREMENTS In addition to the requirements listed herein, the fabric shall meet all requirements of WSB-M8P1-I. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requir
9、ements For Production Materials (WSS-M99P1111-A). 3.4 FABRIC CONSTRUCTION 3.4.1 Fabric Count, +/- 5 % tolerance (ASTM D 3775) Warp 210 ends/10 cm Weft 180 picks/10 mm 3.4.2 Fabric Weight, range 305 - 325 g/m2(FLTM BN 106-01) 3.5 COMPOSITION (ASTM D 629) Fabric 100 % polyester 3.6 YARN CONSTRUCTION (
10、F1, F2, D2) (ASTM D 1244) Warp 770 dtex f128 (polyester, semi-dull air texturised round section dehntweed) 680 dtex f96 t0 (polyester, bright air texturised trilobal section dehntweed) Weft 750 dtex f128(polyester, semi-dull air texturised round section dehntweed) (C1, C2, B1, B2) Warp 770 dtex f128
11、 (polyester, semi-dull air texturised round section) 680 dtex f96 t0 (polyester, bright air texturised trilobal section) ENGINEERING MATERIAL SPECIFICATION WSS-M1H711-A/B1/B2/C1/C2/ D2/F1/F2 Page 3 of 4 Copyright 2008, Ford Global Technologies, Inc. Weft 750 dtex f128 (polyester, semi-dull air textu
12、rised round section) 3.7 METHOD OF DYEING Yarn dyed and spun dyed or as approved by Materials Engineering 3.8 FINISHING OPERATIONS As approved by Materials Engineering 3.9 REQUIREMENTS FOR POLYESTER FOAM As specified in WSD-M2D243-A4 3.10 REQUIREMENTS FOR POLYETHER FOAM As specified in WSD-M2D243-A2
13、 3.11 REQUIREMENTS FOR THE BACKING As specified in WSD-M9H111-B FABIC (B1, B2) 3.12 REQUIREMENTS FOR THE BACKING As specified in WSD-M9H136-A FABIC (1, C2) 3.13 REQUIREMENTS FOR THE PU As specified in WSD-M99H134-B1 BACKING FOAM 3.14 REQUIREMENTS FOR THE FLAME LAMINATED MATERIAL 3.14.1 Thickness, ra
14、nge (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g force, 43 Pa pressure) WSS-M1H711-B1 3.0 +/- 1.0 mm WSS-M1H711-B2 6.0 +/- 1.0 mm WSS-M1H711-C1 3.0 +/- 1.0 mm WSS-M1H711-C2 6.0 +/- 1.0 mm WSS-M1H711-D2 6.0 +/- 1.0 mm WSS-M1H711-F1 3.0 +/- 1.0 mm WSS-M1H711-F2 6.0 +/- 1.0 mm 3.14.2 Compres
15、sed Thickness (ASTM D 1777, circular presser foot area 645 mm2, 1 kg force, 5 s dwell) WSS-M1H711-D2 3.0 +/- 0.6 mm WSS-M1H711-F1 2.0 +/- 0.3 mm WSS-M1H711-F2 3.0 +/- 0.6 mm ENGINEERING MATERIAL SPECIFICATION WSS-M1H711-A/B1/B2/C1/C2/ D2/F1/F2 Page 4 of 4 Copyright 2008, Ford Global Technologies, In
16、c. 3.14.3 Weight, range (FLTM BN 106-01) WSS-M1H711-B1 480 +/- 40 g/m2WSS-M1H711-B2 580 +/- 40 g/m2WSS-M1H711-C1 470 +/- 40 g/m2WSS-M1H711-C2 550 +/- 40 g/m2WSS-M1H711-D2 440 +/- 40 g/m2WSS-M1H711-F1 570 +/- 40 g/m2WSS-M1H711-F2 550 +/- 40 g/m23.14.4 Stretch and Set, %, range (SAE J855) Stretch (B1,
17、 B2, C1, C2, F1, F2) Warp 1 - 10 Weft 1 - 14 Set Warp 0 - 5 Weft 0 -5 3.14.5 Modulus, max (D2, F1, F2) Strain, 6 % Warp 130 N Weft 30 N3.15 FLAMMABILITY (ISO 3795/SAE J369) Burn Rate, max 100 mm/minute Note: Not required on face fabric when used as a fully bonded composite 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase departments will ensure that both materials defined in these specifications and shipped to any one assembly plant will be produced by one supplier only.
