1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev 00 2014 08 29 Released L. Sinclair, NA Controlled document at www.MATS Copyright 2014, Ford Global Technologies, Inc. Page 1 of 3 CARPET, POLYESTER, NON WOVEN, DILOUR, WSS-M3H104-A7 POLYETHYLENE BACKED, MOLDABLE, 240 G/M2 (7 OZ) NOMINAL F
2、ACE 1. SCOPE The materials defined by this specification are dilour, polyester, non-woven carpets of good quality and uniform composition. This carpet is a moldable solid color matched carpet. 2. APPLICATION This specification was originally released for a modified convertible package tray. 3. REQUI
3、REMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS 3.3.1 Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.3.2 In addition to the requirements listed herein, the end-item carpet assembly (molded or otherwise
4、fabricated), shall meet all requirements of the WSS-M15P6-E. The details for each of the suppliers specific constructions shall be documented in the supplement attached and maintained at Ford with the construction approval package. 3.3.3 Materials used in the interior applications must meet the requ
5、irements outlined in WSS-M99P2222-D1 / Latest for Vehicle Interior Environment Quality Materials/Component Performance Requirement. Test data must be provided by the supplier at the appropriate program milestone. 3.2 SAMPLE SELECTION All evaluations shall be conducted on test specimens taken from fi
6、nished roll goods prior to any subsequent operations, such as reheating or molding. Unless otherwise specified in the Performance Specification. 3.3 APPEARANCE (FLTM BI 109-01) The color, pattern, and finish shall match the approved Design Center master sample. 3.4 COMPOSITION (ASTM D 629) Face Fibe
7、r 100% Polyester Pre Coating Polyethylene Substrate Polyester ENGINEERING MATERIAL SPECIFICATION WSS-M3H104-A7 Copyright 2014, Ford Global Technologies, Inc. Page 2 of 3 3.5 METHOD OF DYEING Solution Dyed 3.6 CONSTRUCTION 3.6.1 Fiber Size and Description 6 Denier (ASTM D 1244) 3.6.2 Thickness (ASTM
8、D 1777) Face Thickness 3.0 +/- 1.0 mm Pre Coating Thickness 0.5 +/- 1.0 mm Substrate Thickness 3.0 +/- 1.0 mm 3.7 WEIGHT (FLTM BN 106-01) Pile Fiber 216 - 264 g/m2 (6.4 7.8 oz) Pre Coating 306-374 g/m2 (9 - 11oz) Substrate Report* *Weight shall be reported in the construction package and on the appr
9、oved source listing. 4. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of this specification. Contact for questions concerning Engineering Material Specifications. 4.1 DRAWING CALL OUT The following shall be called out on the
10、 Engineering drawing to correctly designate the approved material. WSS-M3H104-A7 Supplier Name and Product Code (As it appears on the Approved Source Listing) WSS-M15P6-E 5. SUMMARY OF REVISIONS ENGINEERING MATERIAL SPECIFICATION WSS-M3H104-A7 Copyright 2014, Ford Global Technologies, Inc. Page 3 of
11、 3 Non Woven Carpet Construction Supplement Supplier _Supplier Contact Name_ Number _ Product/ Style Name _ Material Specification _ Performance Specification _ Supplier Product Code _ Manufacturing Location _ Supplier Lab Number _ Supplier Lab Date _ Composition Type Supplier Face Fiber ASTM D276 _
12、 _ Binder Fiber ASTM D276 _ _ Fabric Backing ASTM D276 _ _ Pre Coat ASTM D276 _ _ Primary Backing ASTM D276 _ _ Secondary Backing ASTM D276 _ _ Construction Solution or piece dyed (circle one) % Recycled (PIR/PCR) _ Denier _ Filament Count _ Face Fiber Thickness ISO 1765 _+/- _ mm Binder Fiber Thick
13、ness ISO 1765 _+/- _ mm Pre Coating Thickness ISO 1765 _+/- _ mm Primary Thickness ISO 1765 _+/- _ mm Secondary Thickness ISO 1765 _+/- _ mm Mass per Unit Area Weight Face Fiber ASTM D5848 _+/- _ g/m2 Binder Fiber ASTM D5848 _+/- _ g/m2 Pre Coating ASTM D5848 _+/- _ g/m2 Primary Backing ASTM D5848 _+/- _ g/m2 Secondary Backing ASTM D5848 _+/- _ g/m2 Materials Engineering Signature _Date _ Comments _ Rolled Goods _ Molded Product _
