1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev 00 2015 01 07 Released L. Sinclair, NA Controlled document at www.MATS Copyright 2015, Ford Global Technologies, Inc. Page 1 of 3 CARPET, POLYESTER, NON WOVEN, WSS-M3H154-A1 RANDOM VELOUR, NEEDLED, LATEX AND POLYETHYLENE BACKED, MOLDABLE,
2、 350 G/M2 (10 OZ) NOMINAL FACE 1. SCOPE The materials defined by this specification are velour, polyester, non-woven carpets of good quality and uniform composition. This carpet is a moldable solid color matched carpet. 2. APPLICATION This specification was originally released for European vehicles,
3、 with a solid color matched face used as molded package trays. 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS 3.3.1 Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.3.2 In addition to the require
4、ments listed herein, the end-item carpet assembly (molded or otherwise fabricated), shall meet all requirements of the WSS-M15P6-D. The details for each of the suppliers specific constructions shall be documented in the supplement attached and maintained at Ford with the construction approval packag
5、e. 3.3.3 Materials used in the interior applications must meet the requirements outlined in WSS-M99P2222-D1 / Latest for Vehicle Interior Environment Quality Materials/Component Performance Requirement. Test data must be provided by the supplier at the appropriate program milestone. 3.2 SAMPLE SELEC
6、TION All evaluations shall be conducted on test specimens taken from finished roll goods prior to any subsequent operations, such as reheating or molding. Unless otherwise specified in the Performance Specification. 3.3 APPEARANCE (FLTM BI 109-01) The color, pattern, and finish shall match the appro
7、ved Design Center master sample. 3.4 COMPOSITION (ASTM D 629) Face Fiber 100% Polyester Binder Latex Backing High Density Polyethylene ENGINEERING MATERIAL SPECIFICATION WSS-M3H154-A1 Copyright 2015, Ford Global Technologies, Inc. Page 2 of 3 3.5 METHOD OF DYEING Solution Dyed 3.6 CONSTRUCTION 3.6.1
8、 Fiber Size and Description 6 Denier (ASTM D 1244) 3.6.2 Face Thickness 2.8 +/- 0.3 mm (ASTM D 1777) 3.7 WEIGHT (FLTM BN 106-01) Pile Fiber 315 - 385 g/m2 (9.3-11.4 oz) Binder 90 - 110 g/m2 (2.6 3.2 oz) Backing 45 - 55 g/m2 (1.3 1.6 oz) 4. GENERAL INFORMATION The information given below is provided
9、for clarification and assistance in meeting the requirements of this specification. Contact for questions concerning Engineering Material Specifications. The following shall be called out on the Engineering drawing to correctly designate the approved material. WSS-M3H154-A1 Supplier Name and Produc
10、t Code (As it appears on the Approved Source Listing) WSS-M15P6-D 5. SUMMARY OF REVISIONS ENGINEERING MATERIAL SPECIFICATION WSS-M3H154-A1 Copyright 2015, Ford Global Technologies, Inc. Page 3 of 3 Non Woven Carpet Construction Supplement Supplier _Supplier Contact Name_ Number _ Product/ Style Name
11、 _ Material Specification _ Performance Specification _ Supplier Product Code _ Manufacturing Location _ Supplier Lab Number _ Supplier Lab Date _ Composition Type Supplier Face Fiber ASTM D276 _ _ Binder Fiber ASTM D276 _ _ Fabric Backing ASTM D276 _ _ Pre Coat ASTM D276 _ _ Primary Backing ASTM D2
12、76 _ _ Secondary Backing ASTM D276 _ _ Construction Solution or piece dyed (circle one) % Recycled (PIR/PCR) _ Denier _ Filament Count _ Face Fiber Thickness ISO 1765 _+/- _ mm Binder Fiber Thickness ISO 1765 _+/- _ mm Pre Coating Thickness ISO 1765 _+/- _ mm Primary Thickness ISO 1765 _+/- _ mm Sec
13、ondary Thickness ISO 1765 _+/- _ mm Mass per Unit Area Weight Face Fiber ASTM D5848 _+/- _ g/m2 Binder Fiber ASTM D5848 _+/- _ g/m2 Pre Coating ASTM D5848 _+/- _ g/m2 Primary Backing ASTM D5848 _+/- _ g/m2 Secondary Backing ASTM D5848 _+/- _ g/m2 Materials Engineering Signature _Date _ Comments _ Rolled Goods _ Molded Product _