1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev 0 2016 10 17 Released L. Wu, APA Controlled document at www.MATS Copyright 2016, Ford Global Technologies, LLC Page 1 of 4 CARPET, POLYESTER, NON WOVEN, FLAT NEEDLED, WSS-M3H162-A1 LATEX AND POLYETHYLENE 210 g/m2 (6 oz) 1. SCOPE The mater
2、ials defined by this specification are flat needled, virgin polyester, non-woven carpets of good quality and uniform composition. The face fiber is 100% 6 denier polyester and it is back coated with the appropriate weight of latex and polyethylene. 2. APPLICATION This specification was originally re
3、leased for Taurus trunk trim applications. 3. REQUIREMENTS 3.1 APPROVED SOURCES This specification requires the use of approved sources. Only the sources identified on the Ford Approved Source List (ASL) can be used when this specification is listed on the drawing, CAD file, or other documents. The
4、list of approved sources is located within Ford at or available externally through a Ford Materials Engineer. 3.2 CONDITIONING AND TEST CONDITIONS All test values are based on material conditioned for not less than 24 h prior to testing in a controlled environment of 23 +/- 2 C and 50 +/- 5% relati
5、ve humidity. Testing of the material should occur in the conditioning environment or soon after removal. 3.3 PERFORMANCE CRITERIA 3.3.1 In addition to the requirements listed herein, the end-item carpet shall be tested to WSS-M15P32-D and any additional SDS requirements. The details for each of the
6、supplier specific constructions shall be documented in the supplement attached and uploaded into the scanned data package. 3.3.2 Vehicle Interior Environment Quality Materials/Component Performance Requirements Materials used in interior applications must meet the requirements outlined in WSS-M99P22
7、22-D1/ latest. Data must be provided at the appropriate program milestone. 3.4 SAMPLE SELECTION All evaluations shall be conducted on test specimens taken from finished roll goods (including substrate layers) prior to any subsequent operations, such as molding. 3.5 APPEARANCE The color, pattern, and
8、 gloss shall match the approved Corporate Design master sample. ENGINEERING MATERIAL SPECIFICATION WSS-M3H162-A1 Copyright 2016, Ford Global Technologies, LLC Page 2 of 4 3.6 COMPOSITION 3.6.1 Face Fiber 100% Polyester (ASTM D276) 3.6.2 Primary Backing Latex (ASTM D276) 3.6.3 Moldable Substrate PE +
9、 Felt (ASTM D276) 3.7 METHOD OF DYEING Solution dyed 3.8 CONSTRUCTION 3.8.1 Fiber Size and Description 6 denier (ASTM D 1244) 3.9 FACE CARPET THICKNESS (without substrate) 2.1-2.9 mm (ISO 1765) 3.10 WEIGHT 3.10.1 Pile Fiber (210-250) g/m2 (ASTM D5848) (6.2 7.4) oz 3.10.2 Primary Backing (70-90) g/m2
10、 (ASTM D5848) (2.1 2.7) oz 3.10.3 Moldable Substrate Report g/m2 (ASTM D5848) Report oz Weight tolerances approved for each suppliers construction can be found in the scanned data package. Approved moldable substrate weights can also be found on the Approved Source Listing. 4. GENERAL INFORMATION Th
11、is information given below is provided for clarification and assistance in meeting the requirements of this specification. Contact for questions concerning Engineering Material Specifications. 4.1 DRAWING CALL OUT The following shall be called out on the Engineering drawing to correctly designate t
12、he approved material. WSS-M3H162-A1 Supplier Name and Product Code (As it appears on the Approved Source Listing) WSS-M15P32-D 4.2 APPROVAL OF MATERIALS Suppliers desiring approval of their materials shall first obtain an expression of interest from Purchasing, Design or Product Development, and Mat
13、erials Engineering. The supplier shall submit a completed copy of their laboratory test reports, signed by a qualified and authorized representative of the test facility, demonstrating full compliance with all the requirements of the Material Specification. Tested material samples must be available
14、for review upon request and kept for a minimum of one year. Upon request, the supplier will review the associated quality ENGINEERING MATERIAL SPECIFICATION WSS-M3H162-A1 Copyright 2016, Ford Global Technologies, LLC Page 3 of 4 control documents (Process Failure Mode and Effects Analysis, Control P
15、lans, Certification testing) with Ford. 4.3 SUPPLIERS ONGOING RESPONSIBILITY All materials must be equivalent in all characteristics to the material upon which approval was originally granted. Prior to making any changes to the material originally approved, whether or not such changes affect the mat
16、erials ability to meet the specification requirements, the supplier shall notify the affected Supplier Technical Assistance (STA), Purchasing, and Materials Engineering activities of the proposed changes (with reasons) by submission of a completed Suppliers Request for Engineering Approval, SREA. Fo
17、r parts and components using Ford Engineering Material Specifications, all samples tested to the specifications for Design Verification (DV), Production Verification (PV) and Production Part Approval Process (PPAP) sign off must be kept until Job 1. 4.4 RESTRICTED SUBSTANCE MANAGEMENT STANDARD Subst
18、ance restrictions imposed by regulations or Company direction applies to the materials addressed by this document. The restrictions are identified in the Restricted Substance Management Standard WSS-M99P9999-A1 which is updated yearly. It is the suppliers responsibility to comply with this standard
19、on a continuing basis through IMDS and or GMAP reporting. 5. SUMMARY OF REVISIONS ENGINEERING MATERIAL SPECIFICATION WSS-M3H162-A1 Copyright 2016, Ford Global Technologies, LLC Page 4 of 4 Non Woven Carpet Construction Supplement Supplier _Supplier Contact Name_ Number _ Product/ Style Name _ Materi
20、al Specification _ Performance Specification _ Supplier Product Code _ Manufacturing Location _ Supplier Lab Number _ Supplier Lab Date _ Composition Type Supplier Face Fiber ASTM D276 _ _ Binder Fiber ASTM D276 _ _ Fabric Backing ASTM D276 _ _ Pre Coat ASTM D276 _ _ Primary Backing ASTM D276 _ _ Se
21、condary Backing ASTM D276 _ _ Construction Solution or piece dyed (circle one) % Recycled (PIR/PCR) _ Denier _ Filament Count _ Face Fiber Thickness ISO 1765 _+/- _ mm Binder Fiber Thickness ISO 1765 _+/- _ mm Pre Coating Thickness ISO 1765 _+/- _ mm Primary Thickness ISO 1765 _+/- _ mm Secondary Th
22、ickness ISO 1765 _+/- _ mm Mass per Unit Area Weight Face Fiber ASTM D5848 _+/- _ g/m2 Binder Fiber ASTM D5848 _+/- _ g/m2 Pre Coating ASTM D5848 _+/- _ g/m2 Primary Backing ASTM D5848 _+/- _ g/m2 Secondary Backing ASTM D5848 _+/- _ g/m2 Materials Engineering Signature _Date _ Comments _ Rolled Goods _ Molded Product _
