1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev 0 2012 08 28 Released V Cerato, FOE Controlled document at www.MATS Copyright 2012, Ford Global Technologies, LLC Page 1 of 8 POLYAMIDE (PA) 6, HEAT STABILIZED 15% GLASS WSS-M4D1023-A1 FIBER REINFORCED MOLDING COMPOUND, IMPACT MODIFIED, I
2、NTERIOR 1. SCOPE The material defined by this specification is 15% glass fiber reinforced, heat and UV stabilized polyamide 6 molding compound for interior use. 2. APPLICATION This specification was released originally for material used for interior window garnish on the CD34X. 2.1 LIMITATIONS This
3、material absorbs and retains moisture. Part design and tolerances must accommodate changes in part dimensions and physical properties due to moisture absorption or loss in the service/assembly environment. 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part
4、 producers must conform to the Companys Standard Requirements for Production Materials (WSS-M99P1111-A). 3.1.1 Many 4D resin specifications prior to 2011, identified certain requirements with the symbol (s), which indicated that the mean and +/- 3 sigma values were to be reported. The specification
5、minimum, maximum or range was established using 3 sigma data. For 2011 and beyond, refer to Table 1 for number of samples required for each test to establish specification limits. 3.1.2 This specification is based on virgin materials, however materials with recycled content as defined by WRS-M99P42-
6、A1 (post-consumer and/or post industrial recyclates and repolymerised recycled materials) should be used whenever technically feasible and following all materials and PV testing required by Ford Materials Engineering. 3.1.3 The use of regrind is permitted, for economic / environmental reasons, with
7、compliance as indicated in Ford Engineering CAD and Drafting Standard E-4. 3.1.4 Dry as molded All test values indicated herein are based on material and specimens with moisture content not exceeding 0.2% except where noted (Moisture Conditioned) (test according to ISO 15512 Method B/ASTM D6869). Al
8、l test materials have to be sealed in moisture-proof containers and stored at 23 +/- 2 C for at least 24 h immediately after processing. If the moisture content exceeds 0.2%, conditioning the material for a minimum of 16 h at 40 to 50 C at a reduced pressure below 133 kPa. ENGINEERING MATERIAL SPECI
9、FICATION WSS-M4D1023-A1 Copyright 2012, Ford Global Technologies, LLC Page 2 of 8 Conduct tests in a controlled atmosphere of 23 +/- 2 C and 50 +/- 5% relative humidity. Individual specimens shall not be removed from closed containers until immediately before testing. 3.1.5 Materials used in interio
10、r applications must meet the requirements outlined in WSS-M99P2222-C1/Latest, Performance, Vehicle Interior Environment Quality Material/Component Requirements. Data must be included in material submission package. 3.1.6 Mold-in-color parts using this material must comply with all the requirements o
11、f WSS-M15P4-F or latest. 3.2 SAMPLE PREPARATION Unless otherwise specified all tests shall be carried out on injection molded, one-end gated test specimens. The test specimens A and D shall be molded using molding conditions defined in ISO 1874-2. See Tables 1 and 2 for the number of samples require
12、d. Specimens shall be as follows: Specimen A 150 minimum x 10 x 4.0 +/- 0.2 mm (ISO 527-2, Specimen Type 1A) Specimen B 355 x 100 x 1.0 +/- 0.1 mm (ISO 3795) Specimen C 145 x 60 x 3.2 +/- 0.2 mm Specimen D Center of Specimen A, 80 x 10 x 4.0 +/- 0.2 mm Specimen E 100 mm diameter x 3.2 mm Specimen F
13、80 mm diameter x 3.2 mm Specimen G 90 mm x 200 mm Specimen H 50 +/- 1 mm diameter x 3.2 +/- 0.2 mm Specimen I 100 mm x 150 mm, min 3.3 APPEARANCE 3.3.1 Weathering Resistance Rating 4 min (FLTM BO 116-01, 1203.2 kJ/m2 exposure Specimen C from smooth polished mold, ISO 105-A02 / AATCC Evaluation Proce
14、dure 1) Every 526.4J/m2 remove the samples from the weatherometer and allow them to cool for one hour. Conduct a tactile evaluation and report any tackiness. Visually evaluate and report any spewing or other exudation. After exposure the material shall show no fading or color change in excess of the
15、 specified AATCC rating. In addition, there shall be no cracking, crazing or other deterioration. Use black for initial approval and report the color house used. See Table 2 for additional color durability submission requirements. 3.4 MATERIAL PROPERTIES 3.4.1 Melt Temperature 209 C (ISO 11357, 10 C
16、/min heating rate) 3.4.2 Glass Fiber Content 13.5-16.5 % (ISO 3451-4, test temperature 600 +/- 25 C, test portion 2 to 2.5 g) ENGINEERING MATERIAL SPECIFICATION WSS-M4D1023-A1 Copyright 2012, Ford Global Technologies, LLC Page 3 of 8 3.4.3 Density 1.14-1.20 g/cm3 (ISO 1183, Method A) 3.4.4 Tensile S
17、trength at Break 74 MPa min (ISO 527-1 60 +/- 2 C to 120 +/- 2 C, Cross Flow 1.6 E-5 mm/mm/ C 3.5.3 Water Absorption 0.26 % 3.5.4 Heat Deflection Temperature At 0.45 MPa 204 C 3.5.5 Flexural Modulus 4.2 GPa 3.5.6 Poissons Ratio 0.4 N/A 3.5.7.1 Impact Strength, Notched Izod At 23 +/- 2 C 20 kJ/m2 3.5
18、.7.2 Impact Strength, Notched Izod At -40 +/- 2 C 8 kJ/m2 ENGINEERING MATERIAL SPECIFICATION WSS-M4D1023-A1 Copyright 2012, Ford Global Technologies, LLC Page 7 of 8 4.2 MATERIAL IDENTIFICATION FOR RECYCLING PURPOSES PA6-GF15 (ISO 1043) Table 1: Minimum Sample Size Initial Approval New Manufacturing
19、 Location for Previously Approved Material Para. Test Minimum Lots Specimens per Lot Total Test Specimens Lots Specimens per lot Total Test Specimens 3.1 WSS-M99P1111-A 3.1.5 WSS-M99P2222-C1/Latest Total Carbon, Hazardous Substances, Formaldehyde, Acraldehyde, Acetaldehyde (See below for Odor and Fo
20、gging) 1 1 1 per test 3.3.1 Weathering Resistance 1 1 1 3.4.1 Melt Temperature* 3 1 3 1 1 1 3.4.2 Filler Content* 3 1 3 1 1 1 3.4.3 Density* 1 3 3 1 3 3 3.4.4 Tensile Strength at Break* 3 5 15 1 5 5 3.4.5 Tensile Modulus 1 10 10 3.4.6 Impact Strength, Notched Charpy (per condition)* 3 10 30 1 10 10
21、3.4.7 Heat Deflection Temperature* 3 2 6 1 2 2 3.4.8 Heat Aging Performance 3.4.8.1 Impact Strength, Notched Charpy, Change 1 10 10 3.4.9 Odor 1 9 9 3.4.10 Fogging Photometric 1 3 3 3.4.11 Fogging Gravimetric 1 3 3 3.4.12 Flammability 1 5 5 3.5.1 Mold Shrinkage 1 5 5 1 5 5 3.5.2 Coefficient of Linea
22、r Thermal Expansion (per condition) 1 3 3 3.5.3 Water Absorption 1 3 3 3.5.4 Heat Deflection Temperature 1 2 2 3.5.5. Flexural Modulus 3 10 30 1 10 10 3.5.6 Poissons Ratio 1 5 5 3.5.7 Impact Strength, Notched Izod (per condition) 1 10 10 3.5.8 Curves - FTIR - TGA - DSC - CLTE - Stress/Strain Curves
23、(at 23C and -40C) 1 1 1 per test * For these requirements the 3 sigma value from the raw data is used to meet the requirements. ENGINEERING MATERIAL SPECIFICATION WSS-M4D1023-A1 Copyright 2012, Ford Global Technologies, LLC Page 8 of 8 Table 2: Minimum Color Property Testing - Contact Materials Engi
24、neering for Color Test Work Plan 5. SUMMARY OF REVISIONS Para. Test Lots Specimens per Lot Total Test Specimens Color Test Direction 3.3.1 Weathering Resistance 1 1 1 Every color 3.4.4 Tensile Strength at Break 1 5 5 As directed by Materials Engineering 3.4.5 Tensile Modulus 1 10 10 As directed by Materials Engineering 3.4.6 Impact Strength, Notched Charpy at 23 +/- 2 C 1 10 10 As directed by Materials Engineering 3.4.9 Odor 1 9 9 As directed by Materials Engineering 3.4.11 Fogging Gravimetric 1 3 3 As directed by Materials Engineering 3.4.12 Flammability 1 5 5 Every Color
