1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2002 08 28 Revised Updated and renumbered 1998 10 19 Revised Revised Para 3.4.2 N Chamberlain 1998 06 24 Activated A. Reilly N. Chamberlain Printed copies are uncontrolled Page 1 of 2 Copyright 2002, Ford Gl
2、obal Technologies, Inc. CLEANER, BODY SHEET METAL, MULTI-COMPONENT, WSS-M5B409-A1 BUILDER, POWDER CLEANER, BODY SHEET METAL, MULTI-COMPONENT, WSS-M5B409-A2 SURFACTANT, POWDER CLEANER, BODY SHEET METAL, MULTI-COMPONENT, WSS-M5B409-A3 BUILDER, LIQUID CLEANER, BODY SHEET METAL, MULTI-COMPONENT, WSS-M5B
3、409-A4 SURFACTANT, LIQUID 1. SCOPE This specification defines the requirements of a multi-component cleaner used in the zinc-manganese phosphate system. 2. APPLICATION This specification was released originally for cleaners used in a zinc-manganese phosphate system. The cleaners are for iron, steel,
4、 zinc or zinc alloy coated steel, zinc, or aluminum parts where maximum paint adhesion and corrosion resistance are required. The cleaner provides a clean grease-free surface for phosphating and subsequent painting, and improves adhesion of the paint film. The cleaner has more than one component con
5、sisting of builder or surfactant packages. 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.2 MASS SPECTROSCOPY Ford Motor Company, at its option, m
6、ay conduct mass spectroscopy and/or other analysis of material/parts supplied to this specification. The analyses established for initial approval shall constitute the reference standard and shall be kept on file at the designated material laboratory. All samples shall produce the same analyses that
7、 correspond to the reference standard when tested under the same conditions. ENGINEERING MATERIAL SPECIFICATION WSS-M5B409-A1/A4 Page 2 of 2 Copyright 2002, Ford Global Technologies, Inc. 3.3 COMPOSITION Supplier must maintain the following characteristics to a maximum tolerance of +/- 5 % of the in
8、itial sample or as reported with the initial sample. Report all other essential components with the initial sample and maintained as part of the Control Plan as required in para 3.1. 3.3.1 Density, kg/L at 25 C Initial Sample (ASTM D 1475) +/- 5 % 3.3.2 Chemical Composition Builder Component Initial
9、 Sample (WSS-M5B409-A1/A3) +/- 5 % Surfactant Component Initial Sample (WSS-M5B409-A2/A4) +/- 5 % 3.4 RESISTANCE PROPERTIES The material defined by this specification must meet the requirements of WSS-M14P18-A. 3.5 MATERIAL COMPATIBILITY The material must be compatible with all related materials, i.
10、e., electrocoats, sealers, and adhesives. The supplier of this material shall keep abreast of changes in technology of related materials which may affect the compatibility and performance of this product. The supplier shall notify the appropriate Ford Product Materials Engineering Office in writing when incompatibility is anticipated.
