1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev 03 2015 10 09 Revised See summary of revision C. Mracna, NA 2012 02 15 Revised See summary of revision C. Mracna, NA 2004 07 13 Revised Para 3.5 revised G. Stevens Controlled document at www.MATS Copyright 2015, Ford Global Technologies,
2、LLC Page 1 of 4 LUBRICANT, LIQUID, TIRE MOUNTING WSS-M99B186-A 1. SCOPE The material defined by this specification is a ready-to-use glycol-based, liquid, synthetic lubricant of uniform composition. 2. APPLICATION This specification was released originally for material used as a lubricant for mounti
3、ng tires. 3. REQUIREMENTS 3.1 APPROVED SOURCES This specification requires the use of approved sources. Only the sources identified on the Ford Approved Source List (ASL) can be used when this specification is listed on the drawing, CAD file, or other documents. The list of approved sources is locat
4、ed within Ford at or available externally through a Ford Materials Engineer. 3.2 COLOR Clear, Straw 3.3 pH 10.9 11.7 (ASTM E 70) 3.4 VISCOSITY 11 15 seconds (ASTM D 1200, Ford #4 cup, 23 +/- 2 C) 3.5 CONCENTRATE STABILITY No Sediment (Centrifuge, 10mL conical tube, 9mL min volume, 15 minutes at 1,6
5、00 RPM) 3.6 EVAPORATION After dipping a rubber test slab of approximately 115 mm by 30 mm in the uncut solution to a depth of 35 mm, it shall be held vertical for 10 minutes, then placed horizontally for 20 minutes. It shall retain a water wet surface for 15 minutes, and after 20 minutes remain part
6、ially transferable (without rubbing) to a blotter or standard paper hand towel. The untouched portion of the panel shall retain all its lubricity as the evaporation proceeds for the next 30 minutes. After 4 hours, the material shall be dry; that is, completely non-transferable to a blotter or standa
7、rd paper hand towel when placed in contact with the material without rubbing. 3.7 FOAM 175/170 max (ASTM D3519) 3.8 SHELF LIFE Shall maintain its properties for a period of 1 year when stored in the original, sealed container under ambient conditions. ENGINEERING MATERIAL SPECIFICATION WSS-M99B186-A
8、 Copyright 2015, Ford Global Technologies, LLC Page 2 of 4 4. GENERAL INFORMATION This information given below is provided for clarification and assistance in meeting the requirements of this specification. Contact for questions concerning Engineering Material Specifications 4.1 SURFACE TENSION 29
9、34 N/m (ASTM D 1331) 4.2 NON-VOLATILES 0.70% by wt. (ASTM D 460, Method A) 4.3 EFFECT ON RUBBER, Volume Increase 7 % max (70 h at 23 +/- 2 C, 60 +/- 5 Shore A durometer, 6 mm, SBR sheet) 4.4 SPECIFIC GRAVITY 1.00 - 1.02 (ASTM D 891, Method C) 4.5 CORROSION Test Method Clean 25 mm x 76 mm strips of m
10、etals to be tested. Strips shall be immersed one each in a 100 mL test tube containing 15 mL of lubricant test sample. The test tube shall be lightly stoppered with a cork stopper to prevent evaporation, supported in a beaker, and then placed in an oven at 70 +/- 2 C for 70 h. The strips shall be ex
11、amined under magnification of 20X for evidence of corrosion. 4.5.1 Parker or Q-panel-unpolished steel No pitting, etching or visible corrosion on the submerged surface. 4.5.2 A356 aluminum No pitting, etching or visible corrosion on the submerged surface. 4.6 COEFFICIENT OF STATIC FRICTION TEST 4.6.
12、1 Wet 0.3 max Test Procedure: Two rubber test slabs shall be prepared from 60 durometer, 6 mm, SBR rubber sheet, which conforms to compositions agreed upon between supplier and Ford Motor Company. The rubber test slabs shall be 76 mm by 100 mm with a 3 mm diameter hole centered on a line 6 mm from o
13、ne end. An additional steel test panel 152 mm by 152 mm by 1 mm (Parker or Q-panel-unpolished) shall be used as bottom plate for the test. Both the rubber test slab and the steel panels shall be thoroughly cleaned with water. A thin layer of lubricant shall then be applied to one surface of both the
14、 steel test panel and the rubber test slab. The steel test panels shall be clamped, lubricated side up, in a stationary position on a flat, horizontal surface and the rubber test slab shall be placed, lubricated side down, horizontally on the metal test panel. A steel plate, of known weight, measuri
15、ng 75 mm by 100 mm shall be placed unlubricated on the top of the rubber test slab. A standard kilogram weight shall be placed on top of, and centered on, the small steel plate. A cord of 305 mm to 610 mm in length is then attached through the hole in the rubber test slab. This cord shall be placed
16、over a pulley which is so placed that the cord is held horizontally in line with the rubber test slab between the slab and the pulley. The pulley shall be of such construction and so lubricated as to turn freely under load. Force (weight) shall then be applied to the free end of cord in small increm
17、ents not to exceed ENGINEERING MATERIAL SPECIFICATION WSS-M99B186-A Copyright 2015, Ford Global Technologies, LLC Page 3 of 4 increases greater than 10 g per second, until the rubber test slab begins to slide. The coefficient of friction shall be calculated using the following formula: U = F/N Where
18、 F=Weight required to move one surface over the other U=Coefficient of static friction N=Total weight pressing the surfaces together 4.6.2 Dry 0.5 min After rubber slab has been prepared according to para 4.6.1, allow to dry for 48 h prior to testing in a humidity of approximately 50 +/- 10% at 23 +
19、/- 2 C. 4.7 WETTING Shall be applied from a spray nozzle positioned from 100 mm to 150 mm away from the panel and provide a fully wet surface. The panel shall be held vertical for 10 minutes and then placed horizontally for 20 minutes. At the end of this time, the panel shall exhibit the retention o
20、f lubricant as described in para 3.6 and exhibit no voids or dry spots. 4.8 FREEZE-THAW STABILITY Using a closed glass vessel, a sample of the uncut material shall be frozen over a 24 h period to complete solidification. The sample shall then be removed to a 23 C environment and allowed to thaw with
21、out any physical agitation. Upon complete thawing, the material shall exhibit no evidence of separation or precipitation. 4.9 CHEMICAL ATTACK TO PAINTED SURFACES (FLTM BI 168-01, Methods A & B) 4.10 APPROVAL OF MATERIALS Suppliers desiring approval of their materials shall first obtain an expression
22、 of interest from Purchasing, Design or Product Development, and Materials Engineering. The supplier shall submit a completed copy of their laboratory test reports, signed by a qualified and authorized representative of the test facility, demonstrating full compliance with all the requirements of th
23、e Material Specification. Tested material samples must be available for review upon request and kept for a minimum of one year. Upon request, the supplier will review the associated quality control documents (Process Failure Mode and Effects Analysis, Control Plans, Certification testing) with Ford.
24、 4.11 SUPPLIERS ONGOING RESPONSIBILITY All materials must be equivalent in all characteristics to the material upon which approval was originally granted. Prior to making any changes to the material originally approved, whether or not such changes affect the materials ability to meet the specificati
25、on requirements, the supplier shall notify the affected Supplier Technical Assistance (STA), Purchasing, and Materials Engineering activities of the proposed changes (with reasons) by submission of a completed Suppliers Request for Engineering Approval, SREA. For parts and components using Ford Engi
26、neering Material Specifications, all samples tested to the specifications for Design Verification (DV), Production Verification (PV) and Production Part Approval Process (PPAP) sign off must be kept until Job 1. 4.12 RESTRICTED SUBSTANCE MANAGEMENT STANDARD ENGINEERING MATERIAL SPECIFICATION WSS-M99
27、B186-A Copyright 2015, Ford Global Technologies, LLC Page 4 of 4 Substance restrictions imposed by regulations or Company direction applies to the materials addressed by this document. The restrictions are identified in the Restricted Substance Management Standard WSS-M99P9999-A1 which is updated yearly. It is the suppliers responsibility to comply with this standard on a continuing basis through IMDS and or GMAP reporting. 5. SUMMARY OF REVISIONS 2015 10 09 Completely revised. 02 15 2012 Section 3.3 pH was 10 max. Sections 4.4 - 4.13 moved from Requirements to General Information.
