1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions REV 05 2013 11 08 Revised Editorial, See Summary of Revisions D. Stark, NA 2013 08 30 Revised See Summary of Revisions D. Stark, NA 2012 11 27 Activated D1 suffix activated S. Riewer EU, L. Schmalz, NA 2011 06 21 Activated Replaces WSS-M99P22
2、22-B1/2/3/4 L.Sinclair, L.Schmalz, NA S. Riewer, J.Williams EU Controlled document at www.MATS Copyright 2013, Ford Global Technologies, LLC Page 1 of 19 PERFORMANCE, VEHICLE INTERIOR ENVIRONMENT QUALITY WSSM99P2222 D1 COMPONENT AND ALLERGEN REQUIREMENTS 1. SCOPE The purpose of this document is to h
3、armonize VIEQ requirements within Ford Motor Company, and to document guidelines pertaining to certain materials with regards to Odor, Fogging and the emission of Formaldehyde and Volatile Organic Carbon Compounds (VOCs). In addition, the requirements for allergy testing of materials which have dire
4、ct skin contact with the vehicle occupants and requirements for exterior air filtration are included. There is debate among the scientific community regarding potential health effects including allergies to the substances listed as well as acceptable exposure level. Ford adopts these guidelines to b
5、e consistent, to the extent practicable, with third party standard setting organizations such as ISO, SAE, DIN, and EN but does NOT represent them to be a definitive measure of safety. 2. APPLICATION The requirements established by this Standard apply to all products supplied to Ford and assembled i
6、nto the cabin space and/or air conditioning system. They apply equally to Tier 1 Suppliers, Full Service Suppliers, Proprietary (black box), and Ford-specified items. References to “Ford“ within this document shall be understood to include any Ford designated vehicle platforms. 3. REQUIREMENTS 3.1 S
7、TANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Materials suppliers and part producers must conform to Companys Standard Requirements for Production Materials (WSS-M99P1111-A). Materials suppliers and part producers must conform to Companys Standard Requirements for Restricted Substance Management Sta
8、ndard (WSS-M99P9999-A1). 3.1.1 The primary intent of this Standard is to control emissions from materials and formed articles used in the passenger cabin, load space and air filtration system. Conformance to these requirements must be completed prior to supply of product to Ford. 3.1.2 All materials
9、, parts and components should be stored in an open environment for 14-28 days after manufacture, and then must be bagged in heat sealed polyethylene (PE) or PE coated aluminium bags for shipping. All test values indicated herein are based on material conditioned in a controlled atmosphere of 23 +/-
10、2 C and 50+/-5% relative humidity, for not less than 24 hours prior to testing, and tested under the same conditions unless otherwise specified. Parts for testing must be labelled with the correct ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-D1 Controlled document at www.MATS Copyright 2013, Ford
11、 Global Technologies, LLC Page 2 of 19 information: including supplier, date of manufacture, part number, part name, plant and location, and ship date. Sample size shall be min. 3x DIN A4 sheets or min. 250g for D1 and min. 4x DIN A4 sheets or min. 400g for D1 Sample size for fabrics and leathers sh
12、all be min. 1 m. 3.1.3 Only the darkest color of hard & soft trim need to be tested if the resin grade is the same. The darkest color of paint, unless the paint technology is different, ie solvent, water,1K, 2K. Fabric, leather or vinyl used in seat covers should be tested in the darkest color. Exce
13、ption for textiles- the color used for textile construction approval is acceptable. Component must be retested if the manufacturing location changes from the original approval. 3.1.4 Form in Appendix 1 should be used to record results of D1 testing, respectively, which will be used for eFDVS complia
14、nce. It is the Tier One Suppliers responsibility to conduct this testing by PEC and submit the data to Ford. 3.1.5 See Appendix 5 for a list of capable laboratories that can conduct the tests required in this specification. This is not a complete list. 3.2 COMPONENT REQUIREMENTS Components listed in
15、 Appendix 2 must meet odor, formaldehyde, fogging, volatile organic carbon compound and substances of concern emission requirements. With the exception of NVH materials, sealers and waxes, the tests below are required for all materials which exceed 100 g or 100 cm2 in the vehicle interior. Appendix
16、3 is to be used as a guideline for individual material limits to help meet the component requirements. 3.2.1 Odor (FLTM BO 131-03) Condition 1, 2, 3 Rating 3 max 3.2.2 Aldehyde Evaluation (FLTM BZ 156-01) 3.2.2.1 Formaldehyde 10 mg/kg dry mat., max 3.2.2.2 Acraldehyde 5 mg/kg dry mat., max 3.2.2.3 A
17、cetaldehyde 5 mg/kg dry mat., max 3.2.3 Fogging 3.2.3.1 Photometric 70 min (SAE J1756, 3 h at 100 C heating, 21 C Cooling plate, post test conditioning 16 h) Formation of clear film, droplets or crystals is cause for rejection 3.2.3.2 Gravimetric (leather only) 4.0 mg. max or as (SAE J 1756, Method
18、B, required in Material 16h at 100 C heating, 21 C cooling Specifications Plate, post conditioning 4h) ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-D1 Controlled document at www.MATS Copyright 2013, Ford Global Technologies, LLC Page 3 of 19 3.2.4 Substances of Concern Report Values (FLTM BZ 157-
19、01) See Appendix 4 for Substances of Concern List 3.2.5 Total Carbon Report Values (FLTM BZ 157-01) 3.3 ALLERGEN REQUIREMENTS INTERIOR DIRECT SKIN CONTACT FOR LEATHER, TEXTILES, FIBERBOARD, PAPER, WOOD, WOOD VENEER, CELLULOSE FIBER, ADHESIVES/BINDERS, PLASTICS, RUBBER, ARTIFICIAL LEATHER These tests
20、 are obligatory for all materials which have a foreseeable direct skin contact longer than 30 seconds. See Appendix 2 for affected components. 3.3.1 pH Of Aqueous Extract 3.5 8.0 (DIN EN ISO 4045) Leather Only (DIN EN ISO 3071) 3.3.2 Formaldehyde (release under test conditions) 100 mg/kg max (DIN EN
21、 ISO 17226-2) Leather Only (DIN EN ISO 14184-1) (Wood: EN 717-3: 1996) 3.3.3 Organotin Compounds (DIN EN ISO 17353, Solvent Extraction) Tributyltin (TBT) 0.025 mg/kg max Dibutyltin (DBT) 1 mg/kg max Monobutyltin (MBT) 1 mg/kg max Dioctyltin (DOT) 1 mg/kg max Triphenyltin (TPT) 1 mg/kg max 3.3.4 Solu
22、ble Mineral Tanning Agents Leather Only 200 mg/kg max (extraction with acidic sweat solution according to DIN EN ISO 105-E04 (24h/40C) determination by means of ICP-OES, AAS, ICP-MS-sample size 3x3 mm max, sample weight 1 +/- 0.1g, ratio of sample size/acidic sweat solution by volume 1/20, extractio
23、n time 1 hr +/- 5 minutes without shaking.) Total Content of Soluble Al, Cr, Ti, Zr 3.3.5 Other Heavy Metals See Table 1 (extraction with acidic sweat solution according to DIN EN ISO 105-E04 determination by means of ICP-OES, AAS, ICP-MS-sample size 3 x3 mm max, sample weight 1 +/- 0.1g, ratio of s
24、ample size/acidic sweat solution by volume 1/20, extraction time 1 hr +/- 5 minutes without shaking.) ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-D1 Controlled document at www.MATS Copyright 2013, Ford Global Technologies, LLC Page 4 of 19 Table 1 Heavy Metal Limit (max) Antimony 5.0 mg/kg 25.0
25、mg/kg TEXTILES ONLY Arsenic 0.2 mg/kg Cadmium 0.1 mg/kg Cobalt 4.0 mg/kg Copper 50.0 mg/kg Lead 0.8 mg/kg Mercury 0.02 mg/kg Nickel 4.0 mg/kg 4. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of this specification. Contact fo
26、r questions concerning Engineering Material Specifications. 5. SUMMARY OF REVISIONS 2013 11 08 Separated gravimetric and photometric fogging Clarified gravimetric rating 2013 08 30 Added Exova to the list of available test Laboratories (Appendix 5). 2013 05 01 Moved C4 to “N” status, no current repl
27、acement Updated 3.1.4 to add Tier One Supplier responsibility Added Gravimetric fogging for leather only Updated appendix 2 for part testing Updated paragraph 3.1.3 for textile exception Add sample clarification information to paragraphs 3.3.4 and 3.3.5 2013 01 21 Editorial changes Added door seals
28、to Appendix 2 and marked for 3.2.1 3.2.5 testing and cargo shades marked 3.2.1 3.2.5 testing. 2012 11 27 Consolidated and revised C1 and C2 to D1 eliminating gravimetric fogging and skin patch testing. Moved C3 to “N” status and replaced by pollen filter ES-AG13-19N619-AA (latest version). Odor Filt
29、er requirements are outlined in ES-AG13-19G244-AA (latest version). ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-D1 Controlled document at www.MATS Copyright 2013, Ford Global Technologies, LLC Page 5 of 19 Appendix 1 PROOF DOCUMENT FORD ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-D1 Vehicle
30、Line(s): FORD Engineer(s): SUPPLIER Information Name Address Phone/ Fax / mail to PRODUCT - ID Part No prefix/base/suffix) Part Name CPSC II (6 digits) FOR ALL VEHICLE INTERIOR PARTS ( Paragraphs 3.2.1 3.2.5) ADDITIONALLY FOR PARTS WITH DIRECT SKIN CONTACT (Paragraphs 3.3.1 3.3.5) Laboratory (prefer
31、red EN 17025 certified) Laboratory (preferred EN 17025 certified) Lab. project or reference number Lab. project or reference number Date or test period: Date or test period: Place of Testing Place of Testing Lab report No Lab report No Lab report attached (Y/N) Lab report attached (Y/N) Unit Result
32、Unit Result Odor (Condition 1 / 23C) rating pH Odor (Condition 2 / 40C) rating Odor (Condition 3 / 80C) rating Formaldehyde (extractable) mg/kg Photometric Fog % Tanning agent (leather only) mg/kg Gravimetric Fog (leather only) mg Aldehydes Formaldehyde (free) mg/kg dry Organotin compounds Acraldehy
33、de mg/kg dry Mononbutyltin mg/kg Acetaldehyde mg/kg dry Dibutyltin mg/kg Total Carbon (VOC) g C/g Tributyltin mg/kg Substances of concern Dioctyltin mg/kg Benzene g/g Triphenyltin mg/kg Carbon disulphide g/g Dimethyl formamide g/g Heavy metals 2-ethoxyethanol g/g Antimony mg/kg 2-ethoxyethylacetate
34、g/g Arsenic mg/kg 2-methoxyethanol g/g Cadmium mg/kg 2-methoxyethylacetate g/g Cobalt mg/kg Phenol g/g Copper mg/kg Chlorinated hydrocarbons individuals g/g Lead mg/kg Tetrahydrofuran g/g Mercury mg/kg Triethylamine g/g Nickel mg/kg Toluene g/g Ethylbenzene g/g Dimethylbenzene g/g Styrene g/g ENGINE
35、ERING MATERIAL SPECIFICATION WSS-M99P2222-D1 Controlled document at www.MATS Copyright 2013, Ford Global Technologies, LLC Page 6 of 19 APPENDIX 2 Reference List of Parts to be tested. See specific program list for complete list. Part Name Instrument Panel 3.2.1 3.2.5 3.3.1 3.3.5 All versions of IP
36、Upper Molding X PVC Foil X IP Foam X IP Upper Molding non slush area X Lower IP X Lower IP Stowage Pocket Rubber Mat X Upper Stowage Box X Stowage Lid X Stowage Area Mat X Air Vents X Air Register Vanes X Air Register Thumb Wheel (Rubberised) X Air Register Bezel Inner X Headlamp Switch X Headlamp S
37、witch Knob X Headlamp Switch Bezel X Lower Driver Panel X Hazard Warning Switch X Radio Bezel X Switch Bezel X Switches X Ash Tray X Glove Box Bin X Glove box Outer X Glove Box Inner X Glove Box Handle X ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-D1 Controlled document at www.MATS Copyright 201
38、3, Ford Global Technologies, LLC Page 7 of 19 APPENDIX 2 (Cont.) Part Name Instrument Panel 3.2.1 3.2.5 3.3.1 3.3.5 Horizontal Deco Strip Glove box Handle X Glove Box Inner door DVD X Glove Box Door X Glove Box Latch X Glove Box Latch X Centre Stack Bezel X End Cap X Shroud Upper X Steering Column S
39、hroud Upper X Steering Column Shroud Lower X Gap Hider X Shroud Lower X Defrost Grille X Side Window Demist Grille X Radio Unit X Radio Bezel X Part Name Steering Wheel 3.2.1 3.2.5 3.3.1 3.3.5 Airbag Cover spoke X Steering Wheel NON LEATHER X X Steering Wheel LEATHER X X Chrome Bezels X Cruise Contr
40、ol Switch X Steering Column Radio Controls X Steering Column Stalks X Steering Column Adjustment Lever X ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-D1 Controlled document at www.MATS Copyright 2013, Ford Global Technologies, LLC Page 8 of 19 APPENDIX 2 (Cont.) Part Name Centre Console 3.2.1 3.2
41、.5 3.3.1 3.3.5 Panel Assembly Console X Panel Assembly Console Rear X Ext Asy Cnsl Pnl Frt (LHD RHS) X Console Storage Box X Armrest X X Handbrake Grip leather/vinyl X Handbrake Grip plastic X Part Name Sound/Heat Crtl. & Floor Trim 3.2.1 3.2.5 3.3.1 3.3.5 Interior Carpets X Heel pad X Insulation -
42、Front Floor X Throw in Mat X Filler piece -front floor X Insul Dash Pnl Sound + heavy layer X Insulators X Pad Instrument Panel Lower X Insul Body Snd Cowl Side Lower X Vent Air Duct X Part Name Door Trim 3.2.1 3.2.5 3.3.1 3.3.5 Panel Assembly FRT DR Trim Comp X Door Capping Front 3 Dr X Top Roll X
43、Main carrier X Map pocket X Upper armrest X X ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-D1 Controlled document at www.MATS Copyright 2013, Ford Global Technologies, LLC Page 9 of 19 APPENDIX 2 (Cont.) Part Name Door Trim 3.2.1 3.2.5 3.3.1 3.3.5 Switch bezels X Lower armrest X X Insert foil X I
44、nsert fabric X Panel Assembly RR DR Trim Comp X Door Capping Rear X Top Roll X Main Carrier X Grab Handle X Grab Handle Cover X Cushion X Insert Foil X Insert Fabric X Map Pocket X Lid X Quarter trim panel 3dr RR X Top Roll X Main Carrier X Map Pocket X Lid X Door Handle X ENGINEERING MATERIAL SPECI
45、FICATION WSS-M99P2222-D1 Controlled document at www.MATS Copyright 2013, Ford Global Technologies, LLC Page 10 of 19 APPENDIX 2 (Cont.) Part Name Door Trim 3.2.1 3.2.5 3.3.1 3.3.5 W/S Assembly Front Door X Door Capping Triangle X Inner Release Lever Bezel X Speaker Grill Tweeter X Glass Run Seal Fro
46、nt LHS X Inner Waist Line Seal X Panel Qtr Trim Lower 3dr X Front Scuff Plate 3dr X A Pillar Garnish Trim X B Pillar Upper X Moulding Roof Side Trim RR X C Pillar Upper 5 dr X D Pillar Upper 5dr X Rear Scuff Plate 5dr X B Pillar Lower X Panel Body Side RR Corner Trim X Door Seal X Part Name Headline
47、r 3.2.1 3.2.5 3.3.1 3.3.5 All variants of Headlining X Sun visor Cover, Mirror Cover X Handle Passenger Assist X Fill Roof Headlining RR X Overhead bins / lockers X Interior lighting X Interior Mirror X Moon / Sunroof Surround X Moon / Sunroof Shade X Part Name Seat Belt 3.2.1 3.2.5 3.3.1 3.3.5 All
48、Seat Belt Webbings X X Seat Belt Buckles X ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-D1 Controlled document at www.MATS Copyright 2013, Ford Global Technologies, LLC Page 11 of 19 APPENDIX 2 (Cont.) Part Name Package Tray 3.2.1 3.2.5 3.3.1 3.3.5 Package Tray X Package Tray Side Support 5dr X Tonn
