1、TDC WPE Proze- und Lackier- technik wrmehr- tend, berlackierbar. Dichte bei +20 “C (DIN 51 757) kg/dm3: An f o rde ru n g e n I .o Anforderunaen bei der Anlieferunq I .I I .2 I .3 I .4 I .5 Viskositt Druckluft-Viskosimeter (Flowmeter) Auslaufdse: 2,6 mm 0 Druck: 1,4 bar Auslauf: 20 g I. 1.1 Im Anlie
2、ferungszu- stand bei +20 “C S: Nicht flchtige Anteile Gew.-Oh: Anteil an Blei PPm: Vinylchlorid (VC) PPm: Anteil an monomerem Lagerstabilitt nach Materialeingang Monate: 2.0 Anforderunaen bei der Verwendung 2.1 Homogenitt 2.2 Verarbeitungstemperatur “C: 2.3 Applikationsart 1,300 k 0,100 55 bis 70 mi
3、n. 99 max. 100 max. 1 min. 3 kein Absetzen oder Aufschwimmen, keine Einschlsse +15 bis +25 Roboter- und Handapplikation gendert 23.04.1996 C. Nitsche Anderung Datum Sachbearbeiter MATSPU1 I Rsvisn. TDC WPE Proze- und Lackier- technik heat hardening, paintable. Density at +20 “C (DIN 51 757) kg/dm3:
4、1.300 f 0.1 O0 Requirements 1.0 Requirements on Delivery 1 .I viscosity Pneumatic-Viscosimeter (Flowmeter) Outflow nozzle: 2.6 mm 0 pressure: 1.4 bar 1. I. I Delivered conditions ,ournow: 20 g at +20 “C s: 55 bis 70 1.2 Non volatile components wt%: 99rnin. I .3 Content of lead pprn: 100 max. I .4 Co
5、ntent of monomer vinylchloride(VC) 1.5 Storage life after material receipt ppm 1 max. months: 3 min. 2.0 processina Rea -uirements 2. I Homogenity : no setting or floating, no impurities 2.2 Processing temperature OC: +15to+25 2.3 Application method : robot application, manual application revised 04
6、-23-1 996 C. Nitsche Alteration Date Author MATSPUl I Ravirm O i TDC WPE Process and Paint Eng. & Environment Protection Number : L O00 0365 MATERIAL SPEC1 FICATION Group: N Page: 2of7 First Issue : 04-03-1995 2.4 Viscosity increase 2.5 Application surfaces (de- gree of oiling: 3 g/m2 max.) 2.5.1 2.
7、5.2 2.5.3 2.6 Positioning properties on vertical metal sheet (coating surfaces acc. to item 2.5, bead 0 8 mm) after 1 h/+23 “C f 5 K and 20 min/+175 “C k 5 K 2.7 Precure ability (coating surfaces acc. to item 2.5, bead 0 8 mm) 2.7.1 inductive in pro- 2.7.2 in the oven duction equipment 2.8 Precuring
8、 (acc. to item 2.7) 2.9 Maximal storage time after precuring acc. to item 2.7 2.1 O Compatibility with the paint process after pre- curing acc. to item 2.7 2.1 1 Adhesive curing conditions 2.1 1.1 Minimum curing 2.1 1.2 Regular curing 2.1 1.3 Overbaking 2.1 2 Paint structure weeks: ELPO: Topcoat: no
9、ne raw sheet QS 1 O1 O precoated sheet QS 1010 ZN precoated sheet QS I O1 O ZZ no running or sagging 15 s/+160 “C k 3 K (object temperature) min. 15 min/+l40 “C f 3 K (object temperature) min. touchable 2 no losses of the adhesive due to washing, no bath contamination 20 min/+l70 “C 20 min/+l75 “C f
10、 5 K 20 min/+165 “C f 5 K 20 min/+l35 “C + 5 K 60 min/+200 “C L O00 0380 or L O00 0381 L 474 0218 revised 04-23-1 996 C. Nitsche Alteration Date Author MATSPEZi I Rsvsan: O Number : L O00 0365 MATERIAL SPEC1 FICATION Group: N TDC WPE Page: 3of7 Process and Paint Eng. & Environment Protection First I
11、ssue : 04-03-1995 3.0 Requirements after Usaae 3.1 Structure 3. I. I after precuring acc. to item 2.7 and I h/+23“C+5 K 3.1.2 after minimum curing acc. to item 2.1 O. I and 1 h/+23 OC f 5 K 3.1.3 after overbaking acc. to item 2.10.3 and I h/+23 OC f 5 K 3.1.4 after regular curing acc. to item 2.10.2
12、 and I h/+23 OC I 5 K and after aging (120 h/+80 OC) and I h/+23 “C f 5 K 3.2 Hardness Test Shore A (DIN 53 505) 3.2.1 after minimum curing acc. to item 2. I O. 1 and I h/+23 “C t- 5 K 3.2.2 after overbaking acc. to item 2.10.3 and I h/+23 “C f 5 K 3.3 Over-paint ability : homogeneous : homogeneous
13、: homogeneous : homogeneous : 80110 : 80f10 : no difference in appearance to painted surfaces 3.4 Adhesion (acc. to GME 60 433) on the coa- ting surfaces acc. to item 2.5 (material break) 3.4.1 after precuring acc. to item 2.7 and I h/+23 “C k 5 K failure mode: cohesive failure revised 04-23-1 996 C
14、. Nitsche Alteration Date Author Group Leader I Dept. Head MATSPEZ1 i Revitm O Number : L O00 0365 MATERIAL SPEC1 FI CATION Group: N TDC WPE Page: 4of7 Process and Paint Eng. i Environment Protection First Issue : 04-03-1995 Additional paint adhesion with complete paint build up (20 min/+l35 “C + 5
15、K) acc. to item 2.1 I 3.4.2 after minimum curing acc. to item 2.1 O. 1 and I h/+23 OC f 5 K failure mode: cohesive failure paint adh.: none separation acc. to item 2.10.3 and 1 h/+23 OC I 5 K failure mode: cohesive failure paint adh.: none separation 3.4.4 after regular curing acc. to item 2. I O. 1
16、 and 1 h/+23 OC k 5 K and salt spray fog test (GME 60 206 R) failure mode: cohesive failure paint adh.: none separation 3.4.5 after regular curing acc. to item 2.10.2 and 1 h/+23 OC f 5 K and after aging (120 h/+80 “C) and 1 h/+23 “C f 5 K failure mode: cohesive failure paint adh.: none separation 3
17、.4.6 after regular curing acc. to item 2.10.2 and I h/+23 OC k 5 K and after high hu- midity environment test 3.4.3 after overbaking . (GME 60 202 D 6) failure mode: cohesive failure paint adh.: none separation revised 04-23-1 996 Alteration Date MATCPU1 I Revirw O Number : L O00 0365 MATERIAL SPECI
18、FICATION Group: N TDC WPE Page: 5of7 Process and Paint Eng. 8 Environment Protection First Issue : 04-03-1995 3.5 Cold resistance/cold bending over a 70 mm 0 mandrel after 16 h/-30 “C f 3 K (coating surfaces acc. to item 2.5, bead 0 8 mm, with complete paint build up (20 min/+l35 “C + 5 K) acc. to i
19、tem 2.1 1, bending time 5 s 3.5.1 after minimum curing acc. to item 2. I O. 1 and 1 h/+23 “C f 5 K 3.5.2 after overbaking acc. to item 2.10.3 and I h/+23 “C k 5 K 3.6 Corrosion resistance/salt spray test (GME 60 206 R) (coating surfaces acc. to item 2.5, bead 0 8 mm, with complete paint build up (20
20、 min/+l35 “C + 5 K) acc. to item 2.1 1) 3.6.1 after minimum curing acc. to item 2.1 O. I and I h/+23 “C -I: 5 K 3.6.2 after overbaking acc. to item 2.10.3 and I h/+23 “C k 5 K 3.7 : no cracking : no cracking grade: I grade: 1 High humidity environment test (GME 60 202 D 6) (coating surfaces acc. to
21、item 2.5, bead 0 8 mm, with complete paint build up (20 min/+l35 “C + 5 K) acc. to item 2.1 1) 3.7.1 after minimum curing acc. to item 2.1 1.1 and 1 h/+23 “C f 5 K grade: 1 acc. to item 2.1 1.3 and I h/+23 OC f 5 K grade: 1 3.7.2 after overbaking revised 04-23-1 996 C. Nitsche Alteration Date Author
22、 MTCPEZ1 I Rsvix O Number : L O00 0365 MATERIAL SPECIFICATION Group: N TDC WPE Page: 6of7 Process and Paint Eng. & Environment Protection First Issue : 04-03-1995 3.8 Yellowing after I00 h illumination in Weather-Ometer, test pro- gram CAM (Xenon emitter), and aging after GME O0 010, item 6.9 (3 cyc
23、les) (coating surfaces acc. to item 2.5, bead 0 8 mm, with complete paint build up (20 min/+l35 OC + 5 K) acc. to item 2.1 1 3.8.1 after minimum curing acc. to item 2. I O. I and 1 h/+23 OC f 5 K : none acc. to item 2.10.3 and I h/+23 OC k 5 K : none 3.8.2 after overbaking Delivery : Per weight, L O
24、01 0365 in barrels with approx. 250 kg content. The Opel material number has to be labelled clearly visible on all batches. Directive for Suppliers : Upon presentation of samples the supplier is obligated to provide a com- plete and correctly presented VDA-Sicherheitsdaten-Erassungsblatt with the de
25、livery (VDA-Blatt 4787). Furthermore, a material test report must be provided which shows detailed results of the test according to material specification. For serial shipments the supplier must guarantee that the delivered mate- rial fulfills the Opel material specifications and that no changes hav
26、e been . conducted on the released material. This guarantee must be confirmed for each delivery by a written statement on the delivery note or an attached test certificate. Each material change has to be indicated by the supplier before delivery. Material deviating from the original material has to
27、be released by the responsible department of the TDC p,&x to any delivery. revised 04-23-1 996 C. Nitsche Alteration Date Author Group Leader MATSPU1 I Rsvirm: O TDC WPE Process and Paint Eng. & Environment Protection Number : L O00 0365 MATERIAL SPECIFICATION Group: N Page: 7of7 First Issue : 04-03
28、-1995 Storage Safety Precautions : Hazardous Material Regulations : Environment Protection : Transportation Reg u la tions : Deviating Laws and Regulations : At +20 “C k 5 K and according to VLwF The usual precautionary measures for handling chemicals are to be taken. After spillagelleakage: Remove
29、mechanically and dispose of in an appro- ved manner. Extinguishing media: no restriction Subject to identification acc. to ArbStoffV Hazard classification : Epoxy resin lead in comp. DOP Danger symbol : xi Xn Xn Declaration of spec. hazards : 36/37-43 61 -20122-33 62-63 Safety advice : S36137139- S3
30、6137139- S36137139- s35 s35 s35 Water -polluting Material Refer to plant directive 46011 item 3.9 WGK 2 Waste Disposal Waste Number Prohibited Contenb Refer to plant directive 440 (see index of residue) 55905 - uncured 55906 - cured see techn. delivery terms (QU O00 .) Not regulated For use in other countries the valid laws and other recommendations in the respective countries are to be followed. revised 04-23-1 996 C. Nitsche Alteration Date Author WiTSPEZl i Revirion. O
