1、Nummer : L O00 0375 MATERIAL - SPEZIFIKATION Gruppe: N TDC WPE Seite : I von 7 Proze- und Lackier- technik wrme- hrtend, KTL-beschichtbar und berlackierbar. Dichte bei +20 “C (DIN 51 757) kg/dm3: 1,500 f O, 1 O0 Anforderungen 1 .o Anforderunaen bei der Anlieferung I. I Viskositt Druck1 uft-Vis kos i
2、mete r (Flowmeter) Auslaufdse: 2,6 mm 0 Druck: 1,4 bar Auslauf: 20 g 1.1. I Im Anlieferungszu- stand bei +20 “C s: 35+5 I .2 Nicht flchtige Anteile Gew.-%: min. 99 I .3 Verwendungsverbot : Blei 1.4 Lagerstabilitt nach Materialeingang Monate: min. 3 2.0 An for de ru na en bei der Verwendu nq 2.1 Homo
3、genitt 2.2 Verarbeitungstemperatur 2.3 Applikationsart : kein Absetzen oder Aufschwimmen, keine Einschlsse OC: +I5 bis +25 : Roboter- und Handapplikation neu erstellt 23.04.1996 Anderung Datum Sachbearbeiter MATSPEZI I Rwiuon 0 Nummer : L O00 0375 MATERIAL - SPEZIFIKATION Gruppe: N I TDC WPE Seite :
4、 2 von 7 Proze- und Lackier- technik heat hardening, paintable. Density at +20 “C (DIN 51 757) kg/dm3: 1.500 f O. 1 O0 Requirements I .o Peau irements o n Delivery I .I 1.2 1.3 1.4 viscosity Pneumatic-Viscosimeter (Flowmeter) Oufflow nozzle: 2.6 rnm 0 pressure: 1.4 bar 1.1.1 Delivered conditions ouf
5、flow: 20 g at +20 “C Non volatile components Pro hi bited substances Storage life after material receipt 2.0 Processina Requirements 2.1 Homogenity 2.2 Processing temperature 2.3 Application method s: 35k5 wt%: 99min. : lead months: 3 min. : no setting or floating, no impurities OC: +15to+25 : robot
6、 application, manual application new 04-23-1 996 Alteration Date Author MATSPEZ1 / Revism O Number : L O00 0375 MATERIAL SPECIFICATION Group: N TDC WPE Page: 2of7 Process and Paint Eng. & Environment Protection First Issue : 04-23-1996 2.4 Viscosity increase : none 2.5 Application surfaces (de- gree
7、 of oiling: 3 g/m2 max.) 2.5.1 : raw sheet QS 1 O1 O 2.5.2 : precoated sheet QS 1010 ZN 2.5.3 : precoated sheet QS 1010 U. 2.6 Positioning properties on vertical metal sheet (coating surfaces acc. to item 2.5, bead 0 8 mm) after 1 h/+23 “C f 5 K and 20 min/+175 “C f 5 K : no running or sagging 2.7 P
8、recure ability (coating surfaces acc. to item 2.5, bead 0 8 mm) 2.7.1 inductive in pro- 2.7.2 in the oven : 15 min/+l40 “C f 3 K duction equipment : 15 s/+140 “C f 3 K (object temperature) min. (object temperature) min. 2.8 Precuring (acc. to item 2.7) : touchable 2.9. Maximal storage time after pre
9、curing acc. to item 2.7 weeks: 2 2.10 Compatibility with the paint process after pre- curing acc. to item 2.7 : no losses of the adhesive due to washing, no bath contamination 2.1 I Adhesive curing conditions 2.1 1.1 Minimum curing : 20 min/+l70 “C 2.1 I .2 Regular curing 2.1 1.3 Overbaking : 60 min
10、/+200 “C : 20 min/+l75 “C -r 5 K 20 min/+165 “C f 5 K 20 min/+l35 “C + 5 K 2.12 Paint structure ELPO: L O00 0380 or L O00 0381 Topcoat: L 474 021 8 new 04-23-1 996 C. Nitsche Group Leader I Dept. Head Alteration Date Author MATSPEZl i Rww O Number : L O00 0375 MATERIAL SPECIFICATION Group: N TDC WPE
11、 Page: 3of7 Process and Paint Eng. & Environment Protection First Issue : 04-23-1996 3.0 mau irements after Usaae 3.1 Structure 3.2 3.1.1 3.1.2 3.1.3 3.1.4 after precuring acc. to item 2.7 and 1 h/+23 OC f 5 K after minimum curing acc. to item 2.10.1 and I h/+23 OC I 5 K after overbaking acc. to ite
12、m 2.10.3 and 1 h/+23 OC 15 K after regular curing acc. to item 2.10.2 and 1 h/+23 OC 15 K and after aging (120 h/+80 OC) and I h/+23 OC 15 K Hardness Test Shore A (DIN 53 505) 3.2.1 after minimum curing acc. to item 2.10.1 and I h/+23 OC & 5 K 3.2.2 after overbaking acc. to item 2.10.3 and I h/+23 “
13、C k 5 K 3.3 Over-paint ability : homogeneous : homogeneous : homogeneous : homogeneous : 55 bis 70 : 55 bis 70 : no difference in appearance to painted surfaces 3.4 Adhesion (acc. to GME 60 433) on the coa- ting surfaces acc. to item 2.5 (mater ia I break) 3.4.1 after precuring acc. to item 2.7 and
14、1 h/+23 OC I 5 K failure mode: cohesive failure new 04-23-1 996 C. Nitsche H. Ackermann Alteration Date Author MATSPEZ1 I Rsvum: O Number : L O00 0375 MATERIAL SPECIFICATION Group: N TDC WPE Page: 4of7 Process and Paint Eng. & Environment Protection First Issue : 04-23-1996 Additional paint adhesion
15、 with complete paint build up (20 min/+l35 “C + 5 K) acc. to item 2.1 I 3.4.2 after minimum curing acc. to item 2.1 O. 1 and I h/+23 OC f 5 K 3.4.3 after overbaking acc. to item 2.10.3 and 1 h/+23 OC L- 5 K 3.4.4 after regular curing acc. to item 2. I O. 1 and 1 h/+23 OC k 5 K and salt spray fog tes
16、t (GME 60 206 R) 3.4.5 after regular curing acc. to item 2.10.2 and I h/+23 OC f 5 K and after aging (120 h/+80 “C) and I h/+23 OC k 5 K 3.4.6 after regular curing acc. to item 2.10.2 and 1 h/+23 OC f 5 K and after high hu- midity environment test . (GME 60 202 D 6) failure mode: paint adh.: failure
17、 mode: paint adh.: failure mode: paint adh.: failure mode: paint adh.: failure mode: paint adh.: cohesive failure none separation co hes ive fa i I u re none separation cohesive failure none separation cohesive failure none separation cohesive failure none separation new 04-23-1 996 C. Nitsche Alter
18、ation Date Author Group Leader Dept. Head MATSPUl/ Rsvu*n. O Number : L O00 0375 MATERIAL SPECIFICATION Group: N TDC WPE Page: 5of7 Process and Paint Eng. & Environment Protection First Issue : 04-23-1996 3.5 3.6 3.7 Cold resistance/cold bending over a 70 mm 0 mandrel after 16 h/-30 “C f 3 K (coatin
19、g surfaces acc. to item 2.5, bead 0 8 mm, with complete paint build up (20 min/+l35 “C + 5 K) acc. to item 2.11, bending time 5 s 3.5.1 after minimum curing acc. to item 2. I O. I and I h/+23 “C I 5 K 3.5.2 after overbaking acc. to item 2.10.3 and 1 h/+23 OC 2 5 K Corrosion resistance/salt spray tes
20、t (GME 60 206 R) (coating surfaces acc. to item 2.5, bead 0 8 mm, with complete paint build up (20 min/+l35 “C + 5 K) acc. to item 2.1 I) 3.6.1 after minimum curing acc. to item 2.1 O. I and I h/+23 OC k 5 K 3.6.2 after overbaking acc. to item 2.10.3 and I h/+23 OC k 5 K : no cracking : no cracking
21、grade: I grade: 1 High humidity envi ron ment test (GME 60 202 D 6) (coating surfaces acc. t item 2.5, bead 0 8 mm, with complete paint build up (20 min/+l35 “C + 5 K) acc. to item 2.1 I) 3.7.1 after minimum curing acc. to item 2.1 1 .I and I h/+23 OC f 5 K grade: I acc. to item 2.1 1.3 and I h/+23
22、OC k 5 K grade: I 3.7.2 after overbaking new 04-23-1 996 C. Nitsche Alteration Date Author MATSPEZI i Revision. O Number : L O00 0375 MATERIAL SPECIFICATION Group: N TDC WPE Page: 6of7 Process and Paint Eng. & Environment Protection First Issue : 04-23-1996 3.8 Yellowing after 100 h illumination in
23、Weather-Ometer, test pro- gram CAM (Xenon emitter), and aging after GME O0 010, item 6.9 (3 cycles) (coating surfaces acc. to item 2.5, bead 0 8 mm, with complete paint build up (20 min/+l35 OC + 5 K) acc. to item 2.1 I 3.8.1 after minimum curing acc. to item 2.10.1 and I h/+23 OC +_ 5 K : none acc.
24、 to item 2.1 0.3 and 1 h/+23 OC f 5 K : none 3.8.2 after overbaking Delivery : Per weight, L 001 0375 in barrels with approx. 250 kg content. The Opel material number has to be labelled clearly visible on all batches. Directive for Suppliers : Upon presentation of samples the supplier is obligated t
25、o provide a com- plete and correctly presented VDA-Sicherheitsdaten-Erfassungsblatt with the delivery (VDA-Blatt 4787). Furthermore, a material test report must be provided which shows detailed results of the test according to material specification. For serial shipments the supplier must guarantee
26、that the delivered mate- rial fulfills the Opel material specifications and that no changes have been conducted on the released material. This guarantee must be confirmed for each delivery by a written statement on the delivery note or an attached test certificate. Each material change has to be ind
27、icated by the supplier before delivery. Material deviating from the original material has to be released by the responsible department of the TDC p& :o any delivery. new 04-23-1 996 C. Nitsche Alteration Date Author hbiTCPEZ1 I RIVIIKYI O Number : L O00 0375 MATERIAL SPECIFICATION Group: N TDC WPE P
28、age: 7of7 Process and Paint Eng. & Environment Protection First Issue : 04-23-1996 Storage : At +20 “C f 5 K and according to VLwF Safety Precautions : The usual precautionary measures for handling chemicals are to be taken. After spillage/leakage: Remove mechanically and dispose of in an appro- ved
29、 manner. Extinguishing media: no restriction Hazardous Material Regulations : Not subject to identification acc. to ArbStofV Hazard classification - Danger symbol - Declaration of spec.hazards : - Safety advice - Environment Protection : Wate r- pol I ut na Material Refer to plant directive 460/1 it
30、em 3.9 WGK O Waste DisDosal Prohibited Co ntentg Refer to plant directive 440 (see index of residue) 55905 - uncured 55906 - cured see techn. delivery terms (QU O00 .) Transportation Regulations : Not regulated Deviating Laws and Regulations : . For use in other countries the valid laws and other recommendations in the respective countries are to be followed. new 04-23-1 996 C. Nitsche -Awxcx Alteration Date Author Group Leader 6eG-F lead MATCPUl I Reviiion O
