1、.- 5 r E c 3 I 3 L c O Y 3 m. c 3 C Q 3 O O 3 h Techn. Lieferbedingungen ADAM OPEL Aktiengesellschaft Werkstoff -Entwicklung fr WerkstofTe Jr Archi 2s IO10 NO,QC 1025 NO 2s 1035 Na, 1045 NO QS 1317 fo Nahtlose Pr 1045 NO qS 1317 NO Nahtlose fr Werkstoffe Przisionsstahlrohre Tech n . Lief er bed i ng
2、 u n g e-n Ausfertigungs-Nr. : 2 Datum: 2/82 Ausgefertigt: i.4 i.5 i.5. I 1.5.2 .I .2 Seite 7 von 8 S Schweibarkei t Die Sthle qS 1035 O0 und QS 1045 O0 sind aufgrund ihrer chemischen Zusammensetzung fr das Schmelz- und Preschweien nicht geeignet. - Oberf lchenbeschaf f enheit -c- Die Rohre mssen ei
3、ne der Herstellart entsprechende glatte uere und innere Oberflche haben. Geringfgige Oberflchenfehler, z.R. Narben, Poren und Lngsriefen, sind zulssig. Schalen, berlappungen, Risse und Dopplungen sind nicht statthaft. Durch die Oberflchenfehler und durch die bei ihrer eventuellen Beseitigung entsteh
4、enden Vertiefungen darf die Mindestwanddicke nicht unterschritten werden. Fertigungsbedingte Rckstnde knnen an den Oberflchen vorkommen. Kalt fertigbearbeitete Rohre im Lieferzustand QS . . NH und . NM haben im allgemeinen an der inneren und ueren Oberflche eine anhaftende Schicht von Schmiermitteln
5、, die van der Kaltverformung herrhren. Rohre des Lieferzustandes QS . . . NO und QS . . . . NM, spannungsarm geglht drfen Verfrbungen aufweisen, sie mssen aber frei von losem Zunder sein. Zustzliche Fcrderungen Abweichungen von den in diesen Technischen Lieferbedingungen festgelegten Anforderungen o
6、der zustzliche Anforderungen mssen vereinbart werden. Diese sind in den jeweiligen Teilezeichnungen und/oder Materialfreigaben vorgeschrieben. Prfverfahren Alle Prfungen sind bei +23OC - 5K durchzufhren. + Fr die Prfungen der mechanischen und technologischen Eigenschaften gelten: DIN 50 135, 8.1965
7、Prfung metallischer Werkstoffe; Aufweitversuch an Rohren DIN 50 136, 5.1979 Prfung metallischer Werkstoffe; Ringfaltversuch an Rohre DIN 50 145, 5.1975 Prfung metallischer Werkstoffe; Zugversuch Opel 100 Opel 101 ttrtevergleichstafeln fr Stahl und CtahlguB. Die Werte fr die Brinellhrte wurden nach d
8、iesen Tafeln aus den Werten fr die Zugfestigkeit ermittelt. Hirteprfung nach Brinell Seite a von a S. 1 Genehrnigt i ./ - “I Ausferticungs-Nr. : 6 a:urn : I I Issue: 1 QS 1010 NO, QS 1025 NO, QS 1035 NO, QS 1045 NO, QS 1317 NO Seamless Precision Steel Pipes ENGINEERING MATERIAL SPECIFICATION ADAM OP
9、EL AG TEZ Material-Development and Testing Date of German Version: 2/82 issue: 11/87 Page 1 of 6 Date of Translation Translation of Technische Lieferbedingungen fr Werkstoffe QS . NO, Nahtlose Przisionsstahlrohre These technical delivery conditions were largely based on the following national standa
10、rd: DIN 2391, part 2,7.1981 1 Material Steel pipes to these technical delivery condiions are manufactured from the unalloyed and low-alloyed steels, mentioned in clause 6.1. The melting process, as well as the method of casting, are left to the manufacturer. In special cases, however, such details m
11、ay be agreed upon on the order (see material release). 2 Manufacturing Process The seamless steel pipes shall be manufactured from hot or cold roiled pipes by cold drawing or cold roiling. 3 Condition of Delivery and Designation Condition of delivery 3.1 Bright Drawn - Hard (BK)* (cold finished) The
12、re is no heat treatment after final cold drawing. Thus the pipes have only small capacity for deformation. They cannot be bent, flared or expanded etc. 3.2 Bright Drawn - Soft (BKW)* (lightly cold finished) After cold drawing the pipes are annealed or normalized, then lightly drawn (cold drawn). Opt
13、ionally, the pipes may be stress relieved after cold drawing. The pipes can be cold formed within certain limits with appropriate treatment (bending, flaring, expanding etc). * The data in brackets are abbreviated tens for conditions of delivery to DIN 2391, part 2. Designation QS . NH QS . NM Despi
14、te spot checks possibly performed by Opel, it is the suppliers responsibility fe delivered parts are in line with the Opel dra- wings. Deliveries of samples,first off-tool parts and parts,whose performance has been changed, must be accompanied bya test report showing the test results in terms of fig
15、ures. Ooei Form. 66 449-1 C WO 11 87 QS 1 O1 O NO, QS 1025 NO, QS 1035 NO, QS 1045 NO, QS 131 7 NO issue: 1 3.3 Annealed (GBK)* Optionally Normalized (NBK)* After fi na1 cold drawing the pipes are annealed or normallzed in a protective atmosphere or vacuum to remove cold working effects. The pipes c
16、an be readily cold formed (bendlng, flaring, expanding etc). In speclal cases agreements on conditions of delivery can be made (see material release). QS . NO Date of German Date of Translation Translation Approval: Version: 2/82 issue: 1 1 /87 Page 2 of 6 4 Application Pipes manufactured to these t
17、echnlcal delivery conditions are used for purposes where dimensional accuracy, good surface quality and if necessary, thin wall thicknesses are Important. They are used as construction pipes with the exception of pipes with special requlrements e. g., driwe shaft housing, bracing tubes etc. 5 Note S
18、amples of components or material released to this specification shall be tested for conformity with the requirements of this specification and approved by Product Engineering Department prior to commencement of delivery of bulk supplies. In the event of any Intentionai deviations from the requlremen
19、ts of this specification, it is the sole responsibility of the supplier to inform the purchaser of all such deviations. Furthermore, the supplier shall submit unsolicited samples for reapproval by Product Engineering Department prior to commencement of delivery of deviant bulk supplies. 6 Material R
20、equirements 6.1 Chemical Composition (Product Analysis) in % by Mass 6.1.1 Designation Carbon Silicon Manganese Phosphorus Sulphur PCS Nitrogen QS 1010 O0 0,06 to 0,17 0,15 to 0,402 0,251 to 050 0,060 max 0,060 rnax 0,100 rnax 0,008 max QS 1025 O0 0,18 to 0,28 0,15 to 0,35 0,25 to 0,60 0,060 rnax 0,
21、060 rnax 0,100 max 0,010 rnax Alloying of V or Nb to 0,06 % by mass permissible. With unkille steels - traces only. QS 1035 O0 0,28 to 038 0,15 to 0,35 0,35 to 0,70 0,060 rnax 0,060 rnax O, 1 O0 rnax 0,010 rnax QS 1045 O0 0,40 to OS2 O, 12 to 0,38 0,46 to 0,w 0,050 rnax 0,050 max QS 1317 00 0,18 to
22、0,24 0,60 rnax 1,70 max 0,05 max 0,05 rnax 0,008 max QS 1 O1 O NO, QS 1025 NO, QS 1035 NO, QS 1045 NO, QS 131 7 NO Designation QS 1010 NH QS 1025 NH QS 1035 NH QS 1045 NH QS 1317 NH 6.1.2 In special cases steel grades QS 1 O1 O 00, QS 1025 00, QS 1035 o0 and QS 131 7 O0 may be deoxidized with alumin
23、ium instead of silicon provided that prior examination and approval by the Ope1 PEK Material Development and Testing Department is obtained. In these cases the steel must have a metallic alumlnium content of 0,02 % by mass min. Such agreements shall be indicated on the order details (see material re
24、lease). 6.1.3 The specified maxlmum nitrogen content may be exceeded, provided that the phosphorus content is reduced 0,005 % by mass below the specified maximum value per 0,001 % by mass nitrogen in excess. The nitrogen content shall not, however, exceed 0,014 % by mass. 6.1.4 Elements not listed i
25、n clause 6.1 .I shall not be added intentionally to the steel apart from those used for the final treatments of the melt prior to casting, without the agreement of the Opel PEK Material Development and Testing or Quality Assurance Departments. Provisions must be made to prevent the additlon of such
26、elements from scrap or other materials used in the manufacturing process which would Impair the mechanical properties, and serviceability of the pipes. 6.1.5 Minor deviations from the limit values for the product analysis to 6.1.1 are permissible, providing the specified mechanical properties to 6.2
27、 are maintained and the serviceability is not impaired. 6.1.6 Appropriate casts of the following DIN grades may be used for the steel grades quoted in clause 6.1 . 1 : QS101000-St37-2t0DIN 17100 QS 1025 O0 - St.44 - 2 to DIN 17 100 QS 1035 O0 - St 50 - 2 to DIN 17 100 QS 1045 O0 - C 45 - to DIN 17 1
28、00 QS 131700-St52-3toDIN 17100 Tensile strength R m inN/mmz min 440 540 640 690 590 6.2 Mechanical Properties - as Delivered 6.2.1 Condition of delivery QS . NH Elongation at fracture As in % min 6 5 4 3 4 Brinell hardness with F = 30 DZ min 128 156 187 20 1 1 70 Upper yield stress ReH in N/mm2 min
29、(80 % min of R,) Designation QS 1010 NM QS 1025 NM QS 1035 NM QS 1045 NM QS 1317 NM 350 430 510 550 470 Upper yield Tensile strength stress Re, in R m inN/mmz N/mm2 min min 370 260 470 330 570 400 640 450 540 380 (70 % min of RJ ssue: Date of German Date of Translation Translation Approval: 1 Versio
30、n: 2/82 Issue: 1 1 /87 6.2.2 Condition of delivery QS . NM Page 3 of 6 Elongation at fracture A5 in % min Brinell hardness min with F = 30 D2 10 8 6 5 6 1 o9 137 167 187 156 QS 1010 NO, QS 1025 NO, QS 1035 NO, QS 1045 NO, QS 1317 NO Designation ! Upper yield Tensile strength stress R, In Rm in N/mm2
31、 N/mm2 min (50 % min of RJ 6.2.3 Condition of delivery QS . NO Elongation at fracture As in % min Brinell hardness with F = 30 D2 QS 1010 NO QS 1025 NO QS 1035 NO QS 1045 NO QS 1317 NO 160 200 250 300 250 315 to 470 390 to 570 490 tO 640 590 to 740 490 to 630 Designation QS 1010 NO QS 1025 NO QS 103
32、5 NO QS 1045 NO QS 1317 NO 94 to 128 114 to 167 143 to 187 170 to 215 22 143 to 187 Expansion In % s14 s4 10 6 8 5 8 5 6.2.4 Where there are deviations of Brinell hardness from the specified values, the test results of the tensile test determine acceptance. 6.2.5 Pipes with higher strength than the
33、drawlng specification may be used without permission after initial agreement, providing that any possibiy intended cold forming operations are not impaired and that the serviceability of manufactured components is not detrimentally affected. sue: 1 6.3 Technological Tests Tests to clauses 6.3.1 and
34、6.3.2 are only to be carried out after special agreement and only on pipes in the condition of delivery QS . NO if diameter and wall thicknesses permit. Date of German Version: 2/82 Issue: 11 /87 Date of Translation 6.3.1 Drift expanding test I I 1 6.3.2 Flattening test in this test the specimen or
35、pipe end is compressed until a definite distance H is obtained between the two platens. The following defines this distance: (i -t c) * s c + s/d, H= H i- Distance between platens in mm s = Wall thicknesses in mrn d = Exterior diameter of pipe in mm c = constant Values for constant c are : - QS 1010
36、 NO : 0,09 QS 1025 NO : 0,07 QS 1317 NO : 0,07 I I I I Page 4 of 6 ADAM OPEL AG Ooei Form. 66 446-1 A WD Il 87 QS 1 O1 O NO, QS 1025 NO, QS 1 O35 NO, QS 1045 NO, QS 131 7 NO Issue: 1 6.3.3 With both above mentioned tests, the test piece should show no defects which cause an insufficient degree of de
37、formation. Date of German Version: 2/82 Issue: 1 1 /87 Page 5 of 6 Date of Translation 6.4 Weldability Steel grade QS 1035 O0 and QS 1045 O0 are not suitable for fusion and pressure welding because c their chemical composition. 6.5 Surface Quality 6.5.1 The pipes must have smooth exterior and interi
38、or surfaces in accordance with one of the manufacturing methods. Insignficant surface defects, e. g. scars, pits and longitudinal grooves are permfssible. Peeling, overlaps, cracks and lamination are not allowed. Any possible operation to eliminate surface defects must not reduce the wall thickness
39、below the minimum value specified. 6.5.2 As a result of processing, residues can occur on the surfaces. Cold finished pipes in delivery condition QS NH and QS NM have, in general, an adhesive coating of lubricant on the inner and outer surfaces, which originates from cold drawing. Pipes of delivery
40、condition QS NO and QS NM, finally heat treated may have discolourations but must be free from loose scale. 7 Additional Requirements Deviations from the requirements specified in these technical delivery conditions or additional requirements shall have been agreed upon. These shall be indicated on
41、the respective egineering drawing and/or material release. 8 Test Procedure 8.1 All tests shall be carried out at a temperature of + 23“ C k 5 K 8.2 The following spectfications are applicable when testing the mechanical and technological prop e rt i e s. DIN 50 135,8.1965 Testing of metallic materi
42、als; drift expanding test for tubes DIN 50 136,6.1979 Testing of metallic materials; flattening test for tubes DIN 50 145,5.1975 Testing of metallic materials; tensile test Opel 100 Conversion charts for hardness values of steel and cast steel. The values for the Brinell hardness were derived from t
43、he values for tensile strength to these charts Opel 101 Brinell hardness test. Feb. 26;82 Issue: 1 Date Date of German Version: 2/82 issue: 1 1 /87 Page 6 of 6 Date of Translation QS 1 O1 O NO, QS 1025 NO, QS 1035 NO, QS 1045 NO, QS 1317 NO Content completely reworked in accordance to DIN Standards Was Issue 5, Date of Issue 19.1.55 Description Revisions Checked
