1、NAVISTAR, INC. CEMS (CORPORATE ENGINEERING MATERIAL SPECIFICATION) NUMBER: CEMS G-5, Part II General TITLE: Part II Paints - Topcoats, General Requirements CURRENT ISSUE DATE: August 2008 WRITTEN/REVIEWED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES ISSUE OF: February 2008
2、 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety
3、 and health practices and to determine the applicability of regulatory limits prior to use. Change Notice: Replaced “International Truck and Engine Corporation” with “Navistar, Inc.” per corporate directive; added Navistar Grade -20 “Powder Coat“; editorial changes. 1.0 SCOPEThe intent of this speci
4、fication is to establish acceptable durability and quality levels for the finish on NAVISTAR products and to define requirements and physical properties of the various materials used in the painting operation. 2.0 INTRODUCTION This specification is divided into eight parts as follows: Part IA - Prod
5、uct Finishing Requirements Part V - Primers Part IB - Paint Material Requirements Part VI - Paints for Repair Tel. No. 1-800-854-7179. 8.1.1 Color Color numbers and gloss shall be in accordance with CEMS G-5, Part IB, unless otherwise directed. AUGUST 2008 Page 2 of 4 Copyright Navistar Internationa
6、l Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NUMBER: TITLE: Part II Paints - Topcoats, CURRENT ISSUE DATE: CEMS G-5, PART II General General Requirements August 2008 This document is restricted and may not b
7、e sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2008 by Navistar, Inc. Color Approvals, Send Materials To: Color Standard Requests/Support Contact: NAVISTAR, Inc. Truck Development and Technolog
8、y Center Non-Metals Engineering Laboratory 2911 Meyer Road Fort Wayne, IN 46803 Akzo Nobel Coatings Inc. 1845 Maxwell Street Troy, MI 48084 Attn: Color Services Phone (866) 817-5053 E-mail 8.2 ASTM Test MethodsASTM test methods are available from ASTM, 1916 Race Street, Philadelphia, PA 19103 8.3 F
9、ederal Test MethodsFederal Test Methods are available from the Business Service Center, General Services Administration, Washington, D.C. 20407 8.4 SAE Standards and Test MethodsSAE standards are available from Society of Automotive Engineers, 400 Commonwealth Drive, Warrendale, PA 15096 9.0 SOURCE
10、APPROVAL AND QUALITY CONTROL 9.1 Supplier Requirements All suppliers to NAVISTAR are required to be registered to ISO 9001 Quality System Requirements. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentat
11、ion and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furnish copies of registration certificates to their Corporate Buyer upon request. 9.2 ApprovalParts supplied against contracts or purchase orders citing this specification shall be equiv
12、alent in all respects to those samples that were approved by the purchaser. No changes in formulation or processing practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the sup
13、plier shall notify Materials Engineering at Truck Development and Technology Center and NAVISTAR Purchasing and Logistics of the proposed change(s). Test data indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (
14、MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 9.3 Process ControlThe supplier shall either perform and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot havi
15、ng been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the plant metallurgist and/or the quality control manager of the using plant may determine testing and reporting requirements on specific products. AUGUST 2008 Pa
16、ge 3 of 4 Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NUMBER: TITLE: Part II Paints - Topcoats, CURRENT ISSUE DATE: CEMS G-5, PART II General General Requirements August 2008
17、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2008 by Navistar, Inc. 10.0 DESIGNATION ON DRAWINGS AND PURCHASE ORDERS 10.1 Engineering DrawingsEngineer
18、ing generally specifies only the Class of Finish on its drawings. The finish classification describes the durability, corrosion resistance, and appearance requirements of the part or assembly. It is the responsibility of the supplier or of Manufacturing to determine the need for primers and/or casti
19、ng sealers in order to satisfy the specified finish requirements. 10.2 Purchase Orders Purchase orders should include the grade of the topcoat and reference this specification; if necessary the color, by the NAVISTAR paint color number, may be included. When necessary, the desired viscosity range sh
20、ould also be included on the purchase order. Example: NAV 0001-18 Black Topcoat Grade-18, per CEMS G-5, Pt. II Viscosity 20-30 seconds 11.0 PACKING AND SHIPPING Packing, shipping and identification shall be in accordance with NAVISTAR Manufacturing Standard MS-D-13. 12.0 TECHNICAL INFORMATION For fu
21、rther information related to the technical content of this specification, contact: Suppliers may purchase copies of this specification by contacting: Materials Engineering and Technology Dept. Truck Development and Technology Center 2911 Meyer Road Fort Wayne, IN 46803 E-mail: MaterialsEngineeringN
22、IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/AUGUST 2008 Page 4 of 4 Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
