1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 Navistar, Inc. AUGUST 2009 Page 1 of 4 NAVISTAR, INC. CEMS (CEMS ENGINEERING MATERIAL SPECIFICATION)
2、 NUMBER: CEMS G-5, Part VIII General TITLE: Part VIII Paints - Engine Paints, General Requirements CURRENT ISSUE DATE: August 2009 WRITTEN/REVIEWED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES ISSUE OF: February 2002 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CUR
3、RENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability
4、of regulatory limits prior to use. Change Notice: Replaced “International Truck and Engine Corporation” with “Navistar, Inc.” per corporate directive; added CEMS B-50 requirement. 1.0 SCOPE The intent of this specification is to establish acceptable durability and quality levels for the finish on Na
5、vistar products and to define requirements and physical properties of the various materials used in the painting operation. 2.0 INTRODUCTION This specification is divided into eight parts as follows: Part I, Section A - Product Finishing Requirements Part V - Primers Part I, Section B - Paint Materi
6、al Requirements Part VI - Paints for Repair and Service Part II - Topcoats Part VII - Deleted Part III - Chassis, and Miscellaneous Paints Part VIII - Engine Paints Part IV - Casting Sealers PART VIII - ENGINE PAINTS General Requirements for Engine Paints 2.1 Application - Part VIII This part of the
7、 specification covers the General Requirements for paints used by the Company as a finish coating on engines and engine products. The product requirements of Part I will be used in conjunction with the general requirements of Part VIII and the specific property requirements of each paint grade. 2.2
8、Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the CEMS B-50 specification. 3.0 CONTENTS (Separate Sheets) Date of Latest Issue Property Requirements and Panel Preparation for: Grade 81HS F
9、ast Air Dry Engine Paint August 2009 Grade 81W Waterborne Engine Paint August 2009 Grade 82W Waterborne, Air Dry, Engine Primer August 2009 Grade 83W Waterborne, Oven Bake Engine Primer August 2009 Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo
10、 reproduction or networking permitted without license from IHS-,-,-NUMBER: CEMS G 5, Part VIII General TITLE: Part VIII Paints -Engine Paints, General Requirements CURRENT ISSUE DATE: August 2009 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission
11、from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 Navistar, Inc. AUGUST 2009 Page 2 of 4 4.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards applies. The following specifications, standards, and regulations ar
12、e referenced herein. Quality System Std ISO 9001 or TS-16949 NAVISTAR Manufacturing Std. MS-D-13 CFR-Title 29, Section 1910 NAVISTAR CEMS G-5 CEMS B-50 5.0 CLASSIFICATION Engine paints are classified by their application method and their wet and dry film properties. 6.0 PROPERTY REQUIREMENTS See spe
13、cific requirements listed for each Grade of Engine Paint. 7.0 QUALITY All Engine Paints supplied to the requirements of this specification will be formulated and manufactured using good paint practices to comply with applicable OSHA, EPA, and FDA requirements. They will be free of foreign matter and
14、 objectionable odor. The supplier should be capable of providing statistical evidence that product supplied has been produced using manufacturing processes which are in statistical control and are competent to meet the requirements of this specification. 8.0 TEST METHODS Test methods to be used for
15、each specified test are indicated in the Property Requirements Section (6.0) for each Grade of Engine Paint. 8.1 CEMS GT Test Methods Navistar Test Methods are available from IHS Global Inc., 15 Inverness Way East, Englewood, CO 80112-5776; phone: 1-800-854-7179; website: . 8.1.1 Color Chips Reques
16、ts for color chips should be addressed to: Non-Metals Laboratory, Truck Design and Technology Center, P.O. Box 1109, Ft. Wayne, IN 46801-1109 8.2 ASTM Test Methods ASTM test methods are available from ASTM, 1916 Race Street, Philadelphia, PA 19103 8.3 Federal Test Methods Federal Test Methods are av
17、ailable from the, Business Service Center, General Services Administration, Washington, D.C. 20407 For documents referenced in Section 6.0 Property Requirements See Section 8.0 Test Methods Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reprodu
18、ction or networking permitted without license from IHS-,-,-NUMBER: CEMS G 5, Part VIII General TITLE: Part VIII Paints -Engine Paints, General Requirements CURRENT ISSUE DATE: August 2009 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Cor
19、porate Technical Standards. Suppliers are required to assume all patent liability. 2009 Navistar, Inc. AUGUST 2009 Page 3 of 4 9.0 SOURCE APPROVAL AND QUALITY CONTROL 9.1 Supplier Requirements All suppliers to NAVISTAR are required to be registered to ISO 9001 Quality System Requirements. NAVISTAR w
20、ill also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furnish copies of registration certificates to th
21、eir Corporate Buyer upon request. 9.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples that were approved by the purchaser. No changes in formulation or processing practices are permitted without approval. In
22、the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify Materials Engineering (TDTC) and Purchasing and Supplier Development of the proposed change(s). Test data indicating conformance to all requir
23、ements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 9.3 Process Control The supplier shall either perform and report results of tests on specific lot
24、s of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the plant metallurgist and/or the quality control manage
25、r of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 10.0 DESIGNATION ON DRAWINGS AND PURCHASE ORDERS 10.1 Engineering Drawings Engineering generally specifies only the Class of Finish on its drawings. The finish classification describes the durability
26、, corrosion resistance, and appearance requirements of the part or assembly. It is the responsibility of the supplier or of Manufacturing to insure that all requirements of the Finish Classification are satisfied. 10.2 Purchase Orders Purchase orders should include the grade of the Engine Paint and
27、reference this specification: If necessary the color; by the Navistar paint color number, may be included. When necessary the desired viscosity range should also be included on the purchase order. Example: 0001-81W Black Engine Paint, per CEMS G-5, Pt. VIII Viscosity 45-60 seconds 11.0 PACKING AND S
28、HIPPING Packing, shipping and identification shall be in accordance with Manufacturing Standard MS-D-13. Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NUMBER: CEMS G 5, Part VII
29、I General TITLE: Part VIII Paints -Engine Paints, General Requirements CURRENT ISSUE DATE: August 2009 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 20
30、09 Navistar, Inc. AUGUST 2009 Page 4 of 4 12.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. Truck Development and
31、 Technology Center 2911 Meyer Road Fort Wayne, IN 46803 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/ Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
