1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. AUGUST 2009 Page 1 of 3 NAVISTAR, INC. TMS (TRUCK MATERIAL SPECIFICATION) NUMBER:
2、TMS-9001 TITLE: Pre-Paint Processing Materials CURRENT REV No: 0908 DATE: August 2009 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: Rev B-1 - August 2001 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification may involve haz
3、ardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to use. Change Notice
4、: Replaced “International Truck and Engine Corporation” with “Navistar, Inc.” per corporate directive; added section 2.1 “Restricted Chemical Substances”; added sections 7- 9 (“Shipping, Packing and Identification” “Designation on Drawings,” and “Technical Information”); editorial changes. Reference
5、: File 30-13G Keywords: Paint Processing 1.0 APPLICATION This specification covers compatibility and corrosion protection requirements for drawing compounds and rust preventatives used either in the manufacturing process or for rust protection of steel bumpers or other parts which are subsequently p
6、ainted in Navistar facilities. 2.0 SCOPE This specification covers the requirements for cleanability, corrosion protection, and qualification of materials. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with th
7、e requirements of the CEMS B-50 specification. 3.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following standards, specifications and regulations are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 CEMS
8、 B-50 NAVISTAR Manufacturing Standard MS-D-13 CFR Title 29, Part 1910 4.0 GENERAL REQUIREMENTS Materials shall be suitable for their intended use and compatible with the particular cleaning operation utilized by the Navistar facility in preparing the parts for painting. 4.1 Cleanability Materials sh
9、all be easily and completely removed in a two stage (wash/rinse) cleaning operation, using a mild alkaline cleaner at 43C (110F) minimum with a nozzle pressure of 138 kPa (20 psi). Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or
10、networking permitted without license from IHS-,-,-NUMBER: TMS-9001 TITLE: Pre-Paint Processing Materials REVISION: 0908 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all pat
11、ent liability. 2009 by Navistar, Inc. AUGUST 2009 Page 2 of 3 Maximum storage period prior to cleaning shall be 90 days. Parts washed in this manner and then phosphate coated shall be capable of being painted without evidence of paint popping, blistering, or small uncoated areas. 4.2 Corrosion Prote
12、ction Material shall be capable of providing corrosion protection for indoor storage for a period of 90 days minimum. “Material“ shall be defined as the drawing compound or the drawing compound plus any additional rust preventative used by the part manufacturer for storage or in-transit protection.
13、5.0 QUALIFICATION The manufacturer of the bumper or other part shall be responsible for selection and qualification of all materials. The using Navistar plant shall submit data concerning their cleaning system as well as samples of the cleaning compound as required by the part manufacturer. 6.0 SOUR
14、CE APPROVAL AND QUALITY CONTROL 6.1 Supplier Requirements All suppliers to Navistar are required to be registered to ISO 9001 Quality System Requirements. Navistar will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documen
15、tation and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furnish copies of registration certificates to their Navistar Corporate Buyer upon request 6.2 Approval Parts supplied against contracts or purchase orders citing this specification sh
16、all be equivalent in all respects to those samples, which were approved by the purchaser. No changes in formulation or processing practices are permitted without approval. In the event that changes occur in material properties, processing practices, or labeling, the supplier shall notify Materials E
17、ngineering at TDTC and Navistar Purchasing and Supplier Development of the proposed change(s). Test data indicating conformance to all requirements of this specification, test samples, and new/amended/updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Section 1910, shall
18、be submitted with the request for change. 6.3 Process Control The supplier shall either perform and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and
19、with a process capable of providing all required properties. The part supplier and the plant metallurgist and/or the quality control manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 7.0 SHIPPING, PACKING AND IDENTIFICATION Shipping and identi
20、fication shall be in accordance with Navistar Manufacturing Standard MS-D-13. When packaged for resale, containers, packaging and identification shall be in accordance with requirements set forth by the Parts Marketing Division of the Parts Operation at Cantera in Warrenville, Illinois. Copyright Na
21、vistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NUMBER: TMS-9001 TITLE: Pre-Paint Processing Materials REVISION: 0908 This document is restricted and may not be sent outside Navistar, Inc. or
22、 reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. AUGUST 2009 Page 3 of 3 8.0 DESIGNATION ON DRAWINGS Pre-Paint Processing Materials per TMS-9001 9.0 TECHNICAL INFORMATION For further information related t
23、o the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. Truck Development and Technology Center 2911 Meyer Road Fort Wayne, IN 46803 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/ Copyright Navistar International Corporation Provided by IHS under license with INTERNNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-