1、CHECK THE MASTER LIST at https:/repository.msfc.nasa.gov/directives/directives.htm VERIFY THAT THIS IS THE CORRECT VERSION BEFORE USE MWI 6430.1 REVISION G EFFECTIVE DATE: October 20, 2008 EXPIRATION DATE: October 20, 2013 MARSHALL WORK INSTRUCTION AS01 LIFTING EQUIPMENT AND OPERATIONS Provided by I
2、HSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Marshall Work Instruction AS01 Lifting Equipment and Operations MWI 6430.1 Revision: G Date: October 20, 2008 Page 2 of 23 CHECK THE MASTER LIST at https:/repository.msfc.nasa.gov/directives/directives.htm VERIFY TH
3、AT THIS IS THE CORRECT VERSION BEFORE USE DOCUMENT HISTORY LOG Status (Baseline/ Revision/ Canceled) Document Revision Effective Date Description Baseline 5/14/99 Document converted from MSFC-P15.1-C05 to a directive. Previous history retained in system as part of canceled or superseded ISO Document
4、 files. Revision A 8/20/99 Changes made to reflect new organizational codes. Paragraph 6.1.1, step 1: deleted Safety and Mission Assurance Office and Facilities Engineering Department from Responsible Organization column. Revision B 1/5/01 Changed Table 1 to eliminate annual crane operations survey
5、and require organizations to review upcoming operations yearly and notify FED of new requirements. Revised 6.4.1 to require the use of MSFC Forms 4328 and 4332 for daily crane inspections. Replaced unnumbered forms in Appendices B and C with MSFC Forms 4328 and 4332. Added documentation requirements
6、 to Section 9 for daily inspections. To resolve RCAR 135, paragraph 6.7 revised to resolve conflict with Table 3, Step 14, and require MSFC Form 4331 to be used for deviations/waivers. Revision C 6/25/01 Added sentence “The responsible contracting officer” to section 2, Applicability. This is to imp
7、lement recommendation from Close Call Investigation Report, Hoist at Building 4648. Added paragraph 6.9 to establish LDE Committee to satisfy 2001 Code Q audit finding. Added statement regarding disposition of records to paragraph 9.5. This is to satisfy NCR 438. Revision D 4/15/2004 Document re-wri
8、tten to reflect changes in headquarters documentation migrating from NSS/GO 1740.9b to NASA-STD 8719.9. Revision E 9/27/2004 Requirements distinguished by use of the word “shall.” Changed font to Times New Roman. Document also reflects minor editorial and organizational changes. Revision F 11/03/200
9、5 Revised to reflect organizational and minor editorial changes, as well as to align records with NPR 1441.1. In addition, a directive was added to paragraph 3 (APPLICABLE DOCUMENTS) and paragraph 4 (REFERENCES). Revision G 10/20/2008 Revised 2. Applicability statement to address the applicability o
10、f this directive to the Michoud Assembly Facility. Reflects minor changes to correct findings from the Institutional/Facilities/Operational Safety Audit in 2007. Subparagraphs 6.10.2 and 6.15 addresses identification of the NASA Michoud Assembly Facility Safety Office. Directive also reflects minor
11、editorial changes. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Marshall Work Instruction AS01 Lifting Equipment and Operations MWI 6430.1 Revision: G Date: October 20, 2008 Page 3 of 23 CHECK THE MASTER LIST at https:/repository.msfc.nasa.gov/dir
12、ectives/directives.htm VERIFY THAT THIS IS THE CORRECT VERSION BEFORE USE 1. PURPOSE The purpose of this Marshall Work Instruction (MWI) is to identify the Marshall Space Flight Center (MSFC) organizations and their responsibilities for ensuring compliance with NASA-STD-8719.9. 2. APPLICABILITY 2.1
13、This MWI applies to the personnel, programs, projects, and activities at MSFC and MSFCs Michoud Assembly Facility (MAF), including contractors and resident agencies to the extent specified in their respective contracts or agreements. (“Contractors,” for purposes of this paragraph, include contractor
14、s, grantees, Cooperative Agreement recipients, Space Act Agreement partners, or other agreement parties.) 2.2 This MWI applies to overhead and gantry cranes (including top running monorail, underhung, and jib cranes); mobile cranes; derricks; hoists; special hoist-supported, personnel-lifting device
15、s; Hydra-sets; load measuring devices; hooks; slings and rigging; mobile aerial platforms; forklifts; and jacks. It does not address elevators or front-end loaders. 3. APPLICABLE DOCUMENTS 3.1 NPR 1441.1, “NASA Records Retention Schedules (NRRS)” 3.2 NPR 8715.3, “NASA General Safety Program Requirem
16、ents” 3.3 MPR 1440.2, “MSFC Records Management Program” 3.4 MWI 3410.1, “Personnel Certification Program” 3.5 MWI 6410.1, “Packaging, Handling, and Moving Program Critical Hardware” 3.6 MWI 8715.15, “Operational Safety Assessment Program” 3.7 NASA-STD-8719.9, “Standard for Lifting Devices and Equipm
17、ent” 3.8 MSFC-RQMT- 3479, “Fracture Control Requirements for Composite and Bonded Vehicle and Payload Structures” 4. REFERENCES MPR 3410.1, “Training” Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Marshall Work Instruction AS01 Lifting Equipment an
18、d Operations MWI 6430.1 Revision: G Date: October 20, 2008 Page 4 of 23 CHECK THE MASTER LIST at https:/repository.msfc.nasa.gov/directives/directives.htm VERIFY THAT THIS IS THE CORRECT VERSION BEFORE USE 5. DEFINITIONS 5.1 Critical-Lift Operations. Lifting and lowering operations with special, hig
19、h-dollar items (i.e., spacecraft, one-of-a-kind articles, or major facility components) whose loss would have serious programmatic impact. Critical lifts also include operations with special personnel and equipment safety concerns beyond normal lifting hazards. 5.2 Failure Mode and Effects Analysis.
20、 A systematic, methodical analysis performed to identify and document all identifiable failure modes at a prescribed level and to specify the resultant effect of the modes of failure. 5.3 Hazard Analysis. A systematic analysis performed on cranes being qualified to handle loads classified as critica
21、l or program-critical hardware. The analysis is required for initial certification to handle critical loads and has to be updated, as needed, to reflect any changes in operations or crane configuration. The analysis determines potential sources of danger, identifies most probable failure modes, and
22、recommends resolutions for those conditions found in the hardware-facility-environment-human relationship which could cause loss of life, personal injury, or loss of crane, facility, or load. The analysis includes crane description, reference documentation, severity assessment, and assessment of spe
23、cified passive and structural components between the hook and the holding brakes. 5.4 Lifting Devices. For purposes of this instruction, this term is used to refer to overhead and gantry cranes (including top running monorail, underhung, and jib cranes); mobile cranes; derricks; hoists; special hois
24、t-supported, personnel-lifting devices; Hydra-sets; load measuring devices; hooks; slings and rigging; mobile aerial platforms; forklifts; and jacks. Please note that NASA-STD-8719.9 uses the terms “lifting device” and “lifting equipment” interchangeably. 5.5 Lifting Equipment. For purposes of this
25、instruction, this term is used to refer to all hardware attached to or below the hook for the purpose of lifting a load (e.g., Hydra-sets; special hoist-supported, personnel-lifting devices; slings; and all types of rigging equipment). Please note that NASA-STD-8719.9 uses the terms “lifting device”
26、 and “lifting equipment” interchangeably. 5.6 Mobile Equipment. Mobile equipment is defined as mobile cranes, forklifts, and aerial lift platforms in this document. 5.7 Non-critical Lift Operations. Lifting and lowering operations involving routine minimal hazards. These operations are governed by s
27、tandard industry rules and practices, except as supplemented by unique NASA-testing, operations, maintenance, inspection, and personnel- licensing requirements contained in NASA-STD-8719.9. 5.8 Non-destructive Evaluation. Test and inspection methods used to determine the integrity of equipment that
28、does not involve destruction of the test object (e.g., ultrasonic, magnetic particle, eddy current, x-ray, dye penetrant). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Marshall Work Instruction AS01 Lifting Equipment and Operations MWI 6430.1 Revi
29、sion: G Date: October 20, 2008 Page 5 of 23 CHECK THE MASTER LIST at https:/repository.msfc.nasa.gov/directives/directives.htm VERIFY THAT THIS IS THE CORRECT VERSION BEFORE USE 5.9 Operational Test. A test to determine if the equipment (limit switches, emergency stop, controls, brakes, etc.) is fun
30、ctioning properly. 5.10 Periodic Load Test or Rated-Load Test. A load test performed at predetermined intervals with a load equal to the rated load. The acceptable tolerance of the periodic load test is +5%/-0%. 5.11 Program Critical Hardware (PCH). Those items meeting one or more of the criteria co
31、ntained in MWI 6410.1. 5.12 Proof-Load Test. A load test performed prior to first use, after major modification of the load path, or at other prescribed times. This test verifies material strength, construction, and workmanship, and uses a load typically greater than the rated load. The percentage a
32、bove rated load varies with equipment type. 5.13 Qualified. Indicates that a piece of equipment or lifting device has been through a verification process and meets all specifications. 5.14 Rated Load, Safe Working Load, or Rated Capacity. An assigned weight that is the maximum load the device or equ
33、ipment is to operationally handle and maintain. This value is marked on the device indicating maximum working capacity. If the device has never been down rated or up rated, this is also the “manufacturers rated load.” 6. INSTRUCTIONS In this MWI, three organizations are identified as responsible for
34、 different types of lifting device and equipment. The Facilities Management Office (FMO) is responsible for overhead cranes, derrick cranes, hoists, and hooks. The Logistics Services Office (LSO) is responsible for mobile equipment. Other equipment such as Hydra-sets; special hoist-supported, person
35、nel lifting devices; and slings are the responsibility of an organization with ownership. 6.1 The MSFC Lifting Devices and Equipment Manager (LDEM) shall be appointed by the Center Director in writing. 6.1.1 The LDEM shall be responsible for the overall management and coordination of MSFCs Lifting D
36、evices and Equipment (LDE) program. 6.1.2 The LDEM shall provide the NASA LDE Committee with MSFCs position on lifting issues. 6.2 Identification of Critical-Lift Requirements. 6.2.1 Department/Program/Project Manager shall: Provided by IHSNot for ResaleNo reproduction or networking permitted withou
37、t license from IHS-,-,-Marshall Work Instruction AS01 Lifting Equipment and Operations MWI 6430.1 Revision: G Date: October 20, 2008 Page 6 of 23 CHECK THE MASTER LIST at https:/repository.msfc.nasa.gov/directives/directives.htm VERIFY THAT THIS IS THE CORRECT VERSION BEFORE USE 6.2.1.1 Determine th
38、e need for critical-lift equipment based on the loads to be handled in their organizations or programs. Refer to the Appendix for the MSFC process to identify critical lifts. 6.2.1.2 Notify the FMO or the LSO in writing of their critical lifting requirements and provide funds for new cranes and to b
39、ring specific cranes into critical status, as needed. 6.2.1.3 Ensure compliance with NASA-STD-8719.9 for all NASA-owned and NASA contractor-supplied equipment used in support of NASA operations at NASA Installations. 6.2.2 NASA organizations can delegate some or all of their designated responsibilit
40、ies to subordinate divisions within their organization or to contractor organizations through contract specifications and statements of work. The responsible contracting officer shall: 6.2.2.1 Include relevant requirements of this MWI in any contract that requires the contractor to purchase, install
41、, modify, maintain, or operate equipment governed by this MWI. 6.2.2.2 Coordinate with the responsible NASA Installation/program safety office the need for compliance at contractor installations performing NASA work. 6.2.2.3 NASA organizations can delegate some or all of their designated responsibil
42、ities to subordinate divisions within their organization or to contractor organizations through contract specifications and statements of work. 6.2.2.4 Make compliance a contractual requirement where deemed necessary. 6.2.3 The FMO and the LSO shall: 6.2.4 Notify the project/program manager of the c
43、apability (critical or non-critical) of the lifting systems cited and what actions, if any, are needed to bring the subject devices into critical compliance. 6.3 Equipment Classification. 6.3.1 The FMO shall identify fixed-lifting systems (i.e., overhead cranes, hoists, and derricks) as to whether i
44、t can be qualified as critical or non-critical. 6.3.2 The LSO shall identify mobile lifting systems as to whether it can be qualified as critical or non-critical. 6.3.3 The owner organization, the FMO (fixed cranes); the LSO (mobile equipment); or user (all other equipment) shall be responsible to c
45、omplete MSFC Form 4330, “MSFC Certification for Lifting Devices and Equipment,” for critical device qualification. 6.3.4 The MSFC Safety and Mission Assurance (S hoist-supported, personnel-lifting devices; lifting fixtures; structural slings; and slings including associated equipment such as shackle
46、s, turnbuckles, and eyebolts. 6.6.3 There are three types of tests required for lifting devices/equipment: Proof-load tests, rated-load tests, and operational tests. All load and operational tests shall be performed by qualified personnel according to written (specific or general) technical operatin
47、g procedures approved by NASA and/or contractor safety representatives. 6.6.3.1 Proof-Load Tests. The proof-load tests and operational tests shall be performed prior to first use for new lifting devices or for existing cranes that have had modifications or alterations performed to components in the
48、load path. 6.6.3.2 Rated-Load Tests. Rated-load tests shall be performed on critical-lift equipment once a year and on non-critical lift equipment at least once every 4 years. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Marshall Work Instruction
49、AS01 Lifting Equipment and Operations MWI 6430.1 Revision: G Date: October 20, 2008 Page 9 of 23 CHECK THE MASTER LIST at https:/repository.msfc.nasa.gov/directives/directives.htm VERIFY THAT THIS IS THE CORRECT VERSION BEFORE USE 6.6.3.3 Operational Tests. Operational tests shall be performed daily by the equipment user and by the FMO and the LSO during load tests. 6.6.4 Test Reports. After each test,
