1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2018 by Navistar, Inc. FEBRUARY 2018 Page 1 of 4 NAVISTAR, INC. Material, Parts, and Process Specificatio
2、ns (MPAPS) NUMBER: MPAPS B-6803 Former Designation: TMS 6803 TITLE: Transmission Gear Lubricant CURRENT REV No.: 1802 DATE: Feb. 2018 WRITTEN/EDITED BY: J. Morris APPROVED BY: R. Goluch SUPERSEDES: Rev. 1210 October 2012 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This spec
3、ification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits pr
4、ior to use. 1.0 APPLICATION This specification covers a gear lubricant suitable for use as a factory fill and service fill for heavy duty manual transmissions and transfer cases. (NAVISTAR Bulk P/N 3964636R1) 2.0 SCOPE This specification covers requirements for properties, source approval procedure,
5、 quality control, packaging and identification, and approved sources of supply. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the MPAPS B-50 specification. 3.0 REFERENCE DOCUMENTS Unle
6、ss otherwise specified, the latest issue of all referenced standards shall apply. The following standards, specifications and regulations are referenced in this specification. ISO 9001/TS 16949 Quality Management Systems- Requirements CFR Title 29, Part 1910 Occupational Health and Safety Standards
7、NAVISTAR ISQ-001-QM Integrated Suppler Quality Requirements NAVISTAR D-13 Supplier Packing and Shipping Standard. NAVISTAR MPAPS B-50 Restricted Chemical Substances NAVISTAR MPAPS BT-9 Humidity Corrosion Test NAVISTAR MPAPS BT-10 Oxidation Corrosion Test NAVISTAR CEMS BT-43 Barium, Calcium, Magnesiu
8、m and Zinc In Oil NAVISTAR CEMS BT-44 Phosphorus In Oil API 1509 Engine Oil Licensing and Certification System SAE J306 Automotive Gear Lubricant Viscosity Classification ASTM D445 Standard Test Method for Kinematic Viscosity of Transparent and Opaque Liquids (and Calculation of Dynamic Viscosity) A
9、STM D2270 Standard Practice for Calculating Viscosity Index from Kinematic Viscosity at 40 C and 100 C ASTM D92 Standard Test Method for Flash and Fire Points by Cleveland Open Cup Tester ASTM D97 Standard Test Method for Pour Point of Petroleum Products - E-Learning Course NUMBER: MPAPS B-6803 TITL
10、E: Transmission Gear Lubricant REVISION: 1802 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2018 by Navistar, Inc. FEBRUARY 2018 Page 2 of 4 ASTM D95 S
11、tandard Test Method for Water in Petroleum Products and Bituminous Materials by Distillation ASTM D892 Standard Test Method for Foaming Characteristics of Lubricating Oils ASTM D2273 Standard Test Method for Trace Sediment in Lubricating Oils ASTM D130 Standard Test Method for Corrosiveness to Coppe
12、r from Petroleum Products by Copper Strip Test ASTM D1550 Standard ASTM Butadiene Measurement Tables ASTM D1298 Standard Test Method for Density, Relative Density, or API Gravity of Crude Petroleum and Liquid Petroleum Products by Hydrometer Method ASTM D1500 Standard Test Method for ASTM Color of P
13、etroleum Products (ASTM Color Scale) FED -STD 791D-3456.2 Channeling Characteristics of Lubricants 4.0 PROPERTY REQUIREMENTS 4.1 General Lubricant purchased to this specification shall consist of suitably refined petroleum base stocks, fortified with rust and oxidation inhibitors, defoamers, and pou
14、r point depressants to meet API Service Designation GL-1 (American Petroleum Institute Specification, API 1509), SAE Viscosity Grade 50 (SAE J300 and SAE J306). The material and workmanship shall be in accordance with good commercial practice. The material shall be suitable for the use intended. 4.2
15、 Physical and Chemical Product supplied will meet requirements indicated in Table 1. Table 1 Physical and Chemical Properties Property Requirement Test Designation (ASTM Unless Otherwise Specified) Kinematic Viscosity, mm/s At 100C At 40C 13.5 - 24.0 Report Value D445 Viscosity Index, minimum 90 D22
16、70 Temperature For Apparent Viscosity Of 150,000 cP, C, maximum -26 Channel Point, C, maximum -35 FTMS 791-3456.1 Pour Point, C, maximum -23 D97 Flash Point, C, minimum 165 D92 Foaming Tendency/Stability, ml, maximum Sequence I Sequence II Sequence III 20/0 50/0 20/0 D892 Trace Sediment, Vol %, maxi
17、mum 0.01 D2273 Water, Vol %, maximum 0.1 D95 Copper Strip Corrosion Rating, maximum (3 Hours At 121C) No. 1b D130 Humidity Corrosion Test (100 Hours) Pass MPAPS BT-9 Calcium Report MPAPS BT-43 Zinc Report CEMS BT-43 Phosphorus Report CEMS BT-44 Sulfur Report D1552 NUMBER: MPAPS B-6803 TITLE: Transmi
18、ssion Gear Lubricant REVISION: 1802 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2018 by Navistar, Inc. FEBRUARY 2018 Page 3 of 4 Property Requirement
19、 Test Designation (ASTM Unless Otherwise Specified) Appearance Clear Ph: 1-800-854-7179. FTMS 791, General Services Administration (GSA), Washington, D.C. 20407 5.0 QUALITY All product supplied shall be clean and free from dirt, or harmful to product performance and have no objectionable odor. 6.0 S
20、OURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier Requirements All suppliers to NAVISTAR are subject to the requirements defined in ISQ-001-QM- NAVISTAR Integrated Supplier Quality Requirements. Suppliers must be compliant with ISO 9001 or TS 16949 and fulfill all AIAG PPAP (Production Part Approval P
21、rocess) documentation and all approval requirements as indicated in NAVISTAR ISQ-001-QM. 6.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No changes in formulation or
22、processing practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify NAVISTAR Integrated Supplier Quality (ISQ) of the proposed change(s) by contacting the
23、ir Navistar Supplier Quality representative or sending an email to ISQ. Test data NUMBER: MPAPS B-6803 TITLE: Transmission Gear Lubricant REVISION: 1802 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Supplie
24、rs are required to assume all patent liability. 2018 by Navistar, Inc. FEBRUARY 2018 Page 4 of 4 indicating conformance to all requirements of this specification, test samples, and new or amended or updated SDS Safety Data Sheet(s) (formerly MSDS) in accordance with CFR Title 29, Part 1910, shall be
25、 submitted with the request for change. 6.3 Process Control The supplier shall either perform and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and wi
26、th a process capable of providing all required properties. The part supplier and the quality control manager of the using Navistar plant may determine testing and reporting requirements on specific products. 7.0 SHIPPING, PACKING AND IDENTIFICATION Packaging and identification shall be in accordance
27、 with NAVISTAR Supplier Packing and Shipping standard D-13. 7.1 When delivered in tank car or tank truck quantities, the material shall be accompanied by documents clearly indicating the NAVISTAR designation, name of supplier, formula or code number, batch number, and date of manufacture. 7.2 When d
28、elivered in smaller bulk quantities, such as 208 liter (55 gallon) drums, the material shall be shipped in containers clearly marked with the NAVISTAR designation, name of supplier, formula or code number, batch number, and date of manufacture. Markings shall be at least 25 mm (1 in) high. 8.0 DESIG
29、NATION ON DRAWINGS Lubricant per MPAPS B-6803 9.0 APPROVED SOURCES Shell Oil Spirax S4 CX 50 (P/N 3964636R1) 10.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contactin
30、g: Materials Engineering and Technology Dept. 10400 W. North Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Markit Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/ REVISION HISTORY Revision Level Change Approved by Date Approved 1802 Converted To MPAPS; Editorial Changes R. Goluch 2/13/2018
