1、 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 1 of 4 NAVISTAR, INC. Material, Parts, and Process Specificatio
2、ns (MPAPS) NUMBER: MPAPS D-7066 Former Designation: TMS-7066 TITLE: Laminated Fiberboard, Head Board CURRENT REV No.: 1610 DATE: Oct. 2016 WRITTEN/EDITED BY: D. Baker APPROVED BY: R. Goluch SUPERSEDES: Rev. 0508 August 2005 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This s
3、pecification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits
4、 prior to use. 1.0 APPLICATION This specification covers the requirements for a semi-rigid, laminated fiberboard suitable for chemically bonded headlining panels. 2.0 SCOPE This specification covers the general requirements, property and performance requirements and quality. 3.0 REFERENCE DOCUMENTS
5、Unless otherwise specified the latest issue of all referenced standards shall apply. The following Specifications, Standards, and Regulations are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 CFR 29, Part 1910 NAVISTAR IQR Quality Standard CFR 49, Part 571.302 NAVIST
6、AR Supplier Packing and Shipping Std. D-13 ASTM D 3884 NAVISTAR MPAPS P-9544 ASTM G 53 SAE J 315 MPAPS GT-31 4.0 GENERAL REQUIREMENTS 4.1 Construction This board shall be a laminated core of kraft and other fibers which have been sized to minimize edge wicking and warp. Each side shall be covered wi
7、th a natural virgin kraft liner, which is laminated to the core with a 0.03 mm (0.001 in) continuous film of polyethylene to form a moisture barrier. 4.2 Finish Thickness 2.03 mm (0.080 in) 5% 4.3 Facing Material Shall be designated on the engineering print and the color, grain and finish shall matc
8、h standard samples approved by Navistar Industrial Design Department. NUMBER: MPAPS D-7066 TITLE: Laminated Fiberboard, Head Board REVISION: 1610 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are
9、required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 2 of 4 4.4 Property And Performance Requirements Unless otherwise indicated, material testing shall be in accordance with SAE J315 - Fiberboard Test Procedure. 4.4.1 Moisture Content 4.5-7.0% 4.4.2 Bursting Strength: M
10、ullen Burst 1890 N (425 lbf) minimum. 4.4.3 Water Absorption: 15 x 15 cm (6 x 6 in) Sample 2-1/2 hours: 7% maximum 24 hours: 12% maximum 4.4.4 Warpage Test Wet: 10% maximum Dry: 7% maximum 4.4.5 Dimensional Stability 4.4.5.1 Expansion Machine Direction: 0.3% maximum Across Machine Direction: 0.3% ma
11、ximum 4.4.6 Contraction Machine Direction: 0.3% maximum Across Machine Direction: 0.8% maximum 4.4.7 Accelerated Weathering (primary exposed cosmetic surface only) 4.4.7.1 Method: Method A - Xenon per MPAPS GT-31, minimum of 1200 kj. 4.4.7.2 Required: There shall be no signs of visible color change
12、greater than E of 3, decreased pliability, or tackiness, and material shall be equivalent to that of the Navistar Industrial Design Department approved master sample. 4.4.8 Abrasion Resistance - ASTM D-3884 Rotary Platform Double Head Method Using a CS-10 abrasion wheel with 500-gram load for 50 cyc
13、les, sample shall not display wear exceeding that of the Navistar Industrial Design Department approved master sample. 4.9 Flammability Resistance Material and parts supplied to this specification shall conform to and be certified by the suppliers to meet the requirements of the of the Federal Motor
14、 Vehicle Safety Standard #302 - Flammability of Interior Materials (CFR 49, Part 571.302) and MPAPS P-9544. 5.0 QUALITY The material shall be free from objectionable odor, have necessary flexibility to meet contour requirements, be adequately bonded to prevent separation and be uniform in thickness.
15、 5.1 Primary cosmetic vinyl surfaces shall be free from voids, bumps, dimples, cuts, wrinkles, and bubbles. Surfaces that are not normally visible shall be indicated on the print and shall meet a mutually agreed level of surface quality and be so stated in the part control plan. The exposed foam sur
16、face shall be free of voids or imperfections detrimental to strength, fit, function, or service life. NUMBER: MPAPS D-7066 TITLE: Laminated Fiberboard, Head Board REVISION: 1610 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Tec
17、hnical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 3 of 4 6.0 QUALIFICATION Engineering qualification of sources is required in advance of production shipments. Samples shall be accompanied by test data certifying that all requirements o
18、f the specification have been met. Suppliers shall submit samples for approval of finish, luster, color and appearance to the Navistar Industrial Design Group. Upon approval, styling master samples denoting the minimum level of acceptable appearance quality shall be developed and retained by the sup
19、plier and the quality department of each using NAVISTAR facility. 6.1 Quality Control Plan A Quality Control Plan for products supplied to the requirements of this specification will be established by mutual agreement between NAVISTAR and the supplier. Unless specific exception is noted, the followi
20、ng characteristics, where applicable*, shall be included in the plan as features for management by statistical process control.* * Other characteristics for inclusion in the control plan may be specified on the engineering drawing and/or purchase order. * See NAVISTAR Engineering Design Standard A-1
21、6 7.0 SOURCE APPROVAL AND QUALITY CONTROL 7.1 Supplier Requirements All suppliers to NAVISTAR are required to be registered to ISO 9001 Quality System Requirements. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Proces
22、s) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furnish copies of registration certificates to their Corporate Buyer upon request. 7.2 Approval Parts supplied against contracts or purchase orders citing this specification
23、shall be equivalent in all respects to those samples which were approved by the purchaser. No changes in formulation or processing practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are re
24、quired, the supplier shall notify NAVISTAR Materials Engineering and Purchasing and Supplier Development of the proposed change(s). Test data indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accorda
25、nce with CFR Title 29, Part 1910 shall be submitted with the request for change. NUMBER: MPAPS D-7066 TITLE: Laminated Fiberboard, Head Board REVISION: 1610 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Sup
26、pliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 4 of 4 7.3 Process Control The supplier shall either, perform and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot
27、having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the quality control manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 8.0 SHIPPING AND HANDLING Shipp
28、ing and identification shall be in accordance with NAVISTAR Supplier Packing and Shipping Standard D-13. Parts shall be packaged so as to avoid any damage in shipment detrimental to the appearance of the part. 9.0 DESIGNATION ON DRAWINGS Example: Fiberboard, MPAPS D-7066 10.0 TECHNICAL INFORMATION F
29、or further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. 10400 W. North Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Markit 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/ REVISION HISTORY Revision Level Change Approved by Date Approved 1610 Converted to MPAPS R. Goluch 10/6/2016
