1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page 1 of 8 NAVISTAR, INC. Material, Parts, and Process Specifications (
2、MPAPS) NUMBER: MPAPS S-G-1.101-GS/PL Former Designation: ESP-G-1.101-GS TITLE: Solid Rivets English Series Not Recommended (Noun Code 7220) CURRENT REV No.: 1506 DATE: June 2015 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: ESP-G-1.101-GS - December 2013 PRI
3、NTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and
4、 health practices and to determine the applicability of regulatory limits prior to use. Change Notice: Changed to New MPAPS format; Combined GI, GS, PP, NPP, NR. 1.0 GENERAL: This standard covers complete general and dimensional data for solid rivets recognized as ASME B18.1.1 for small rivets and A
5、SME B18.1.2 for large rivets. 2.0 CONTENTS: 3.0 NOMINAL SIZES: Most nominal sizes listed in this standard are listed in fractions. Other non-standard sizes of rivets having “Birmingham Wire Gage“ numbers are shown on part number pages. These numbered sizes are not recommended for new design. Page Ge
6、neral 1 Nominal Sizes 1 Tolerances 2 Length Tolerances 2 Head 2 Underhead Fillets 2 Points 2 Material 3 Finishes 3 Restricted Chemical Substances 3 Policy for Selecting Parts for New Design 3 Defects 4 Button Head Small Solid Rivets 4 Truss Head Or Wagon Box Solid Rivets 6 Flat Head Solid Rivets 7 C
7、old Squeezing Rivets 8 Technical Information 8 NUMBER: MPAPS S-G-1.101-GS/PL TITLE: Solid Rivets REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liab
8、ility. 2015 by Navistar, Inc. JUNE 2015 Page 2 of 8 4.0 TOLERANCES: The tolerances given on the dimensional pages are for rivets made by the normal cold heading process. Tolerances for hot heading or forging will be as agreed upon between the purchaser and supplier. 5.0 LENGTH TOLERANCES: Large rive
9、t length tolerances are given below. Small solid rivets will have tolerance of .016. Lengths Rivet Diameter (in) Length Tolerance (in) Up to and Including 6 inches 1/2 and 5/8 . 03 3/4 and 7/8 . 06 1 and Larger . 09 Over 6 inches 1/2 and 5/8 . 06 3/4and 7/8 . 12 1 and Larger .19 6.0 HEADS: Because t
10、he heads of these rivets are not machined or trimmed, the circumference may be somewhat irregular and edges may be rounded or flat. Head dimensions reflected in the respective dimensional tables are applicable to rivets produced by the normal cold heading process. 7.0 UNDERHEAD FILLETS: Rivets other
11、 than countersunk types will be furnished with a definite fillet under the head; however, the radius of fillet will not exceed 10 percent of the maximum shank diameter or .03 inch whichever is the smaller for 7/16 inch nominal diameter and smaller, or will not exceed .062 inch for nominal diameter a
12、nd larger. 8.0 POINTS: Unless otherwise specified, rivets covered in this standard will have plain sheared ends. Ends will be at right angles, within 2 degrees, to the axis of the rivet and the end will be reasonably flat, sufficient for the purposes of driving that end satisfactorily. Where so spec
13、ified by user, small solid rivets having standard header points (die pointing) will be obtainable at additional cost per specification below. Dimensions in inches: A Nominal Size E Diameter of Point F Length of Point B Nominal Length of Shank 3/32 .077 .023 3/4 1/8 .102 .031 3/4 5/32 .127 .039 1 3/1
14、6 .154 .047 1 7/32 .179 .055 1- 3/8 1/4 .204 .062 1- 3/8 9/32 .230 .070 1- 1/2 5/16 .255 .078 1- 1/2 11/32 .281 .086 1- 5/8 3/8 .307 .094 1- 5/8 7/16 .358 .110 3 NUMBER: MPAPS S-G-1.101-GS/PL TITLE: Solid Rivets REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or
15、 reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page 3 of 8 9.0 MATERIALS: Carbon steel rivets listed here for the various head styles will be SAE Grade 0 (per SAE J430). For assembly reasons,
16、additional requirements, such as killed fine grain steel, may be needed. Such additional requirements will be specified when the rivets are ordered. SAE 1006 and 1008 killed fine grain steels are preferred and used by most manufacturers and can be processed to meet the requirements specified by SAE
17、Grade 0. Solid rivets will be annealed as specified to remove the effects of cold working and will rivet without cracking. Corrosion resistant steel rivets require not less than 12 percent chromium content and after processing passivation per MPAPS A-37 Type 5. Brass and copper rivets will be commer
18、cial grade, annealed. Tests for rivets of unannealed steel, brass, copper, and corrosion resistant steel will be as agreed upon between purchaser and supplier. MECHANICAL AND CHEMICAL PROPERTIES OF CARBON STEEL RIVETS SAE Grade Tensile Properties Heat Treatment of Rivets of Rod or Bar from Which Riv
19、ets Chemical Composition are Produced Ladle Analysis, Percent Max Yield Elongation Phosphorus Sulphur Tensile Point, in 8 inches Strength, Min, Min, psi psi Percent 0 40,000-55,000 23,000 27 .040 .050 Rivets for cold driving will be fully annealed to Rockwell B65 HRB max. 10.0 FINISHES: As designate
20、d by part number, rivets will be furnished plain, plated or coated to accordance with NAVISTAR Engineering Material Specification and class listed below. Because of the physical damage inflicted on a rivet finish during the process of riveting, a plain finish is preferred to a plated or coated finis
21、h in most cases. Zinc Trivalent, Class 6A (ZN6A) on steel MPAPS G-20, Class 6A. Phosphate Coating (PHC) MPAPS G-1, Class B-1. Tin Plating (TIN) on steel requires a tin deposit of .0001 minimum. 11.0 RESTRICTED CHEMICAL SUBSTANCES: Effective January 1, 2007, all product supplied to the requirements o
22、f this specification must comply with the requirements of the MPAPS B-50 specification. 12.0 POLICY FOR SELECTING PARTS FOR NEW DESIGN: Head Styles: Button Head, 90 and 78 degrees Countersunk, Flat Head For new design, parts shall be selected from “Approved“ part list only. Material: Annealed SAE 10
23、08 steel (STL). Nominal Sizes: Small Solid Rivets - 1/16 inch increments Large Rivets - 1/8 inch increments NUMBER: MPAPS S-G-1.101-GS/PL TITLE: Solid Rivets REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technica
24、l Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page 4 of 8 Small Solid Rivets Large Rivets Nominal Minimum Maximum Nominal Minimum Maximum Size Length Length Size Length Length 1/8 1/4 2 5/8 3/4 6 3/16 1/4 3 3/4 7/8 6 1/4 1/4 3 7/8 1 6 5/16 3/8 3
25、 1 1- 3/4 6 3/8 3/8 3 1-1/8 2 6 7/16 1/2 3 1-1/4 2-1/2 6 1/2 5/8 6 Finish: Plain (PLN) 13.0 DEFECTS: Rivets must be free from loose scale, surface seams, cracks, and all other defects that might affect their serviceability. 14.0 BUTTON HEAD SMALL SOLID RIVETS: Dimensions in inches: Nominal Size 1/16
26、 1/8 3/16 1/4 5/16 3/8 7/16 A Shank Diameter, Max .065 .127 .191 .253 .317 .380 .443 Shank Diameter, Min .060 .121 .182 .244 .305 .365 .428 C Head Diameter, Max .122 .235 .348 .460 .572 .684 .798 Head Diameter, Min .102 .215 .322 .430 .538 .646 .754 D Head Height, Max .052 .100 .147 .196 .243 .291 .
27、339 Head Height, Min .042 .088 .133 .180 .225 .271 .317 Q Head Radius, Approx .055 .111 .166 .221 .276 .332 .387 R Fillet Radius, Max .006 .013 .019 .025 .030 .030 .030 14.1 Non-Preferred Sizes: Dimensions in inches: Nominal Size 3/32 12 9 5/32 7 6 5-1/2 5 7/32 9/32 11/32 13/32 A Shank Diameter, Max
28、 .096 .109 .148 .158 .180 .203 .211 .220 .222 .285 .348 .411 Shank Diameter, Min .090 .105 .144 .152 .176 .198 .206 .215 .213 .273 .336 .396 C Head Diameter, Max .182 .191 .259 .290 .315 .355 .369 .385 .405 .518 .630 .743 Head Diameter, Min .162 .171 .239 .268 .295 .335 .349 .365 .379 .484 .592 .699
29、 D Head Height, Max .077 .086 .114 .124 .136 .152 .158 .169 .172 .220 .267 .316 Head Height, Min .065 .076 .104 .110 .126 .142 .148 .154 .158 .202 .247 .294 Q Head Radius, Approx .084 .097 .133 .138 .161 .182 .189 .197 .195 .249 .304 .358 R Fillet Radius, Max .010 .012 .014 .016 .017 .020 .021 .022
30、.022 .028 .030 .030 NUMBER: MPAPS S-G-1.101-GS/PL TITLE: Solid Rivets REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, In
31、c. JUNE 2015 Page 5 of 8 14.2 Part List: 14.2.1 Approved: Nominal Size Length Heat Treat Finish Material Part Number 1/8 1/4 ANL PLN STL 104051 1/8 3/8 ANL PLN STL 104052 1/8 1/2 ANL PLN STL 104053 1/8 3/4 ANL PLN STL 104055 1/8 13/16 ANL PLN STL 103483 1/8 7/8 ANL PLN STL 104056 1/8 1 1/32 ANL PLN
32、STL 12810R1 1/8 1 1/8 ANL PLN STL 104058 1/8 1 1/4 ANL PLN STL 104059 3/16 1/4 ANL PLN STL 28193R1 3/16 9/32 ANL PLN STL 19236R1 3/16 5/16 ANL PLN STL 110638 3/16 3/8 ANL PLN STL 104066 3/16 7/16 ANL PLN STL 102670 3/16 1/2 ANL PLN STL 104067 3/16 9/16 ANL PLN STL 102676 3/16 5/8 ANL PLN STL 104068
33、3/16 11/16 ANL PLN STL 102682 3/16 11/16 ANL ZN6A STL 22134R1 3/16 3/4 ANL PLN STL 104069 3/16 3/4 ANL ZN6A STL 23328R1 3/16 13/16 ANL PLN STL 103484 3/16 7/8 ANL ZN6A STL 22996R1 3/16 1 1/4 ANL ZN6A STL 2184081 3/16 1 1/2 ANL PLN STL 104075 3/16 1 5/8 ANL PLN STL 104076 3/16 2 1/4 ANL PLN STL 10508
34、8 1/4 1/4 ANL PLN STL 104079 1/4 3/8 ANL PLN STL 104080 1/4 7/16 ANL PLN STL 102671 1/4 1/2 ANL PLN STL 104081 1/4 9/16 ANL PLN STL 102677 1/4 5/8 ANL PLN STL 104082 1/4 3/4 ANL PLN STL 104083 1/4 13/16 ANL PLN STL 103486 1/4 7/8 ANL PLN STL 104084 1/4 7/8 ANL ZN6A STL 451636 1/4 15/16 ANL PLN STL 1
35、10949 1/4 1 ANL PLN STL 104085 1/4 1 1/16 ANL PLN STL 14256R1 1/4 1 1/8 ANL PLN STL 104086 1/4 1 3/16 ANL PLN STL 28459R1 1/4 1 1/4 ANL PLN STL 104087 1/4 1 1/4 ANL ZN6A STL 23329R1 1/4 1 5/16 ANL PLN STL 14276R1 1/4 1 3/8 ANL PLN STL 104088 1/4 1 1/2 ANL PLN STL 104089 1/4 1 11/16 ANL PLN STL 14295
36、R1 Nominal Size Length Heat Treat Finish Material Part Number 1/4 1 3/4 ANL PLN STL 104091 1/4 2 5/16 ANL PLN STL 12766R1 1/4 2 1/2 ANL PLN STL 107562 5/16 3/8 ANL PLN STL 104094 5/16 1/2 ANL PLN STL 104095 5/16 5/8 ANL PLN STL 104096 5/16 11/16 ANL PLN STL 102684 5/16 3/4 ANL PLN STL 104097 5/16 13
37、/16 ANL PLN STL 103487 5/16 7/8 ANL PLN STL 104098 5/16 15/16 ANL PLN STL 110951 5/16 1 ANL PLN STL 104099 5/16 1 1/8 ANL PLN STL 104100 5/16 1 3/16 ANL PLN STL 14267R1 5/16 1 1/4 ANL PLN STL 104101 5/16 1 1/4 ANL ZN6A STL 21681R1 5/16 1 3/8 ANL PLN STL 104102 5/16 1 7/16 ANL PLN STL 14283R1 5/16 1
38、1/2 ANL PLN STL 104103 5/16 1 9/16 ANL PLN STL 14290R1 5/16 1 5/8 ANL PLN STL 104104 5/16 1 3/4 ANL PLN STL 104105 5/16 2 ANL PLN STL 104106 5/16 2 1/2 ANL PLN STL 107563 3/8 5/16 ANL PLN STL 110643 3/8 7/8 ANL PLN STL 104112 3/8 1 ANL PLN STL 104113 3/8 1 ANL ZN6A STL 22144R1 3/8 1 1/8 ANL PLN STL
39、104114 3/8 1 1/4 ANL PLN STL 104115 3/8 1 3/8 ANL PLN STL 104116 3/8 1 5/8 ANL PLN STL 104118 3/8 1 3/4 ANL PLN STL 104119 3/8 1 7/8 ANL PLN STL 108684 3/8 2 1/16 ANL PLN STL 12945R1 3/8 2 1/4 ANL PLN STL 105206 3/8 2 5/8 ANL PLN STL 113493 7/16 3/4 ANL PLN STL 110430 7/16 7/8 ANL PLN STL 110432 7/1
40、6 1 3/8 ANL PLN STL 110436 7/16 1 1/2 ANL PLN STL 110437 7/16 1 3/4 ANL PLN STL 110439 7/16 1 7/8 ANL PLN STL 110440 7/16 2 1/8 ANL PLN STL 134764 NUMBER: MPAPS S-G-1.101-GS/PL TITLE: Solid Rivets REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced wit
41、hout permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page 6 of 8 15.0 TRUSS HEAD OR WAGON BOX SOLID RIVETS: (Use Button Head Small Solid Rivets on section 14.0) Dimensions in inches: Nominal Size 1/8 3/16 1/4 5/16
42、 3/8 7/16 A Shank Diameter, Max .127 .191 .253 .317 .380 .443 Shank Diameter, Min .121 .182 .244 .305 .365 .428 C Head Diameter, Max .297 .442 .590 .732 .878 1.020 Head Diameter, Min .277 .422 .560 .702 .848 .990 D Head Height, Max .048 .069 .091 .113 .135 .157 Head Height, Min .036 .055 .075 .095 .
43、115 .135 Q Head Radius, Approx .314 .470 .628 .784 .942 1.098 R Fillet Radius, Approx .010 .016 .022 .028 .030 .030 15.1 Additional Sizes: Dimensions in inches: Nominal Size 3/32 5/32 5 7/32 9/32 11/32 13/32 * 1/2 * 9/16 * 5/8 A Shank Diameter, Max .096 .158 .220 .222 .285 .348 .411 .500 .562 .625 S
44、hank Diameter, Min .090 .152 .215 .213 .273 .336 .396 .490 .552 .615 C Head Diameter, Max .226 .368 .516 .515 .661 .806 .949 1.170 1.314 1.457 Head Diameter, Min .206 .348 .496 .495 .631 .776 .919 1.130 1.274 1.417 D Head Height, Max .038 .059 .080 .080 .103 .124 .145 .180 .201 .221 Head Height, Min
45、 .026 .045 .065 .066 .085 .104 .123 .155 .176 .196 Q Head Radius, Approx .239 .392 .553 .555 .706 .862 1.028 1.256 1.413 1.570 R Fillet Radius, Approx .006 .013 .017 .019 .025 .030 .030 .030 .030 .030 * Use Button Head Small Solid Rivets in section 14.0. 15.2 Part List: 15.2.1 Not for New Design:Nom
46、inal Size Length Heat Treat Finish Material Part Number 3/16 1-1/2 ANL ZN6A STL 24641R1 NOT RECOMMENDED FOR NEW DESIGN * NUMBER: MPAPS S-G-1.101-GS/PL TITLE: Solid Rivets REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corpo
47、rate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page 7 of 8 16.0 FLAT HEAD SOLID RIVETS: 16.1 Preferred Sizes: Dimensions in inches: Nominal Size 1/16 1/8 3/16 1/4 5/16 3/8 7/16 A Shank Diameter, Max .065 .127 .191 .253 .317 .380 .443
48、 Shank Diameter, Min .060 .121 .182 .244 .305 .365 .428 C Head Diameter, Max .140 .260 .387 .515 .641 .769 .896 Head Diameter, Min .120 .240 .361 .485 .607 .731 .852 D Head Height, Max .027 .048 .069 .091 .113 .135 .157 Head Height, Min .017 .036 .055 .075 .095 .115 .135 R Fillet Radius, Max .006 .0
49、13 .019 .025 .030 .030 .030 16.2 Non-Preferred Sizes: Dimensions in inches: Nominal Size 3/32 10 9 5/32 7/32 9/32 11/32 13/32 * 1/2 * 5/8 * 3/4 * 7/8 A Shank Diameter, Max .096 .134 .148 .158 .222 .285 .348 .411 .500 .625 .750 .875 Shank Diameter, Min .090 .130 .144 .152 .213 .273 .336 .396 .490 .615 .740 .865 C Head Diameter, Max .200 .285 .315 .323 .453 .579 .705 .834 1.065 1.332 1.597 1.865 Head Diameter, Min .180 .265 .285 .301 .427 .545 .667 .790 1.025 1.292 1.557 1.825 D Head Height, Max .038 .053 .056 .059 .080 .103 .124 .146 .175 .214 .252 .291 Head
