1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page 1 of 57 NAVISTAR, INC. Material, Parts, and Process Specifications
2、(MPAPS) NUMBER: MPAPS S-S-X-2.101 Former Designation: ESP-X-2.101 TITLE: Parts List (Service Only and Void) CURRENT REV No.: 1506 DATE: June 2015 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: - PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REV
3、ISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regul
4、atory limits prior to use. Change Notice: Changed to New MPAPS format. 1.0 SERVICE ONLY PARTS: 1.1 Section B Bolts - English Series: Nominal Size-TPI Length Finish Material Part Number Old ESP Std Cross Reference with New MPAPS S Std 5/16 -18 3 PHC 8 25236R1 ESP-B-2.121-PP MPAPS S-B-1.101-GS/PL 3/8
5、-16 4 PHC 8 24845R1 ESP-B-2.121-PP MPAPS S-B-1.101-GS/PL 1/4-20 4 PHC 8 26289R1 ESP-B-2.121-PP MPAPS S-B-1.101-GS/PL 3/8-16 6 1/2 PHC 8 25686R1 ESP-B-2.121-PP MPAPS S-B-1.101-GS/PL 1/2-13 1 ZN8F 5 180173 ESP-B-2.121-PP MPAPS S-B-1.101-GS/PL 1/2-13 2 3/4 PHC 8 25281R1 ESP-B-2.121-PP MPAPS S-B-1.101-G
6、S/PL 5/8-11 3/4 PHC 8 25694R1 ESP-B-2.121-PP MPAPS S-B-1.101-GS/PL 3/4-10 4 1/2 PHC 8 24895R1 ESP-B-2.121-PP MPAPS S-B-1.101-GS/PL 1/4-28 1/2 ZN8F 5 181561 ESP-B-2.221-NPP MPAPS S-B-1.101-GS/PL 1/4-28 1/2 PHC 8 26080R1 ESP-B-2.221-NPP MPAPS S-B-1.101-GS/PL 1/4-28 3/4 PHC 8 26620R1 ESP-B-2.221-NPP MP
7、APS S-B-1.101-GS/PL 5/16-18 3/4 ZN8F 8 454869 ESP-B-2.221-NPP MPAPS S-B-1.101-GS/PL 7/16-20 2 PHC 8 25801R1 ESP-B-2.221-NPP MPAPS S-B-1.101-GS/PL 1/2-13 4.75 PHC 8 25290R1 ESP-B-2.221-NPP MPAPS S-B-1.101-GS/PL 9/16-12 1.25 PHC 8 25830R1 ESP-B-2.221-NPP MPAPS S-B-1.101-GS/PL 9/16-12 2.5 PHC 8 25320R1
8、 ESP-B-2.221-NPP MPAPS S-B-1.101-GS/PL 5/8-18 1.5 PHC 8 25331R1 ESP-B-2.221-NPP MPAPS S-B-1.101-GS/PL 5/8-18 2.75 PHC 8 25854R1 ESP-B-2.221-NPP MPAPS S-B-1.101-GS/PL 3/4-16 2.25 PHC 8 25963R1 ESP-B-2.221-NPP MPAPS S-B-1.101-GS/PL 7/16-14 2 PHC 8 203762R1 ESP-B-2.221-NPP MPAPS S-B-1.101-GS/PL 5/16-18
9、 7/8 PHC 8 25492R1 ESP-B-2.221-NPP MPAPS S-B-1.101-GS/PL 7/16-14 2 1/4 PHC 8 24852R1 ESP-B-2.221-NPP MPAPS S-B-1.101-GS/PL 7/16-14 5.5 PHC 8 25904R1 ESP-B-2.221-NPP MPAPS S-B-1.101-GS/PL 7/16-14 4 1/2 PHC 8 24857R1 ESP-B-2.221-NPP MPAPS S-B-1.101-GS/PL 7/16-14 3-1/2 PHC 8 40357R1 ESP-B-4.221-NPP MPA
10、PS S-B-4.101-GS/PL 1.2 Section BM Bolts Metric Series: Nominal Size Length Finish Material Part Number Old ESP-STD Cross Reference with New MPAPS S Std M22 130 PHC 10.9 30506R1 ESP-BM-1.221-NPP MPAPS S-BM-1.101-GS/PL M6 18 PHC 10.9 40072R1 ESP-BM-4.121-NPP MPAPS S-BM-4.101-GS/PL NUMBER: MPAPS S-X-2.
11、101 TITLE: Void and Service Only Parts REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page 2 of 57 1.3 S
12、ection C Screws - English Series: Nominal Size Length Finish Material Part Number Old ESP-STD Cross Reference with New MPAPS S Std 6-32 5/8 ZN6A CST 159341 ESP-C-3.101-PP MPAPS S-C-1.101-GS/PL 1/4 - 20 1/2 ZN6A CST 160515 ESP-C-3.101-PP MPAPS S-C-1.101-GS/PL 10-32 1/2 ZN6A CST 160046 ESP-C-3.105-NPP
13、 MPAPS S-C-1.101-GS/PL 3/8 -16 1 PLN AST 138242 ESP-C-28.121-PP MPAPS S-C-28.101-GS/PL 5/8 - 11 1.75 PHC 9 26145R1 ESP-C-29.121-PP MPAPS S-C-29.101-GS/PL 1/2 - 13 2 PHC 9 26044R1 ESP-C-29.121-PP MPAPS S-C-29.101-GS/PL 1.4 Section CM Screws - Metric Series: Nominal Size Length Finish Material Part Nu
14、mber Old ESP-STD Cross Reference with New MPAPS S Std M8 40 PLN 12.9 31212R1 ESP-CM-28.121-PP MPAPS S-CM-28.101-GS/PL M8 110 PHC 12.9 3702651C1 ESP-CM-28.121-PP MPAPS S-CM-28.101-GS/PL 1.5 Section D Thread Generating Screws - English Series: Nominal Size-TPI Length Type Slotted Head? Finish Material
15、 Part Number Old ESP Std Cross Reference with New MPAPS S Std 10-16 3/4 AB - PLN SST-410 27209R1 ESP-D-5.103-NPP MPAPS S-D-1.101-GS/PL 6 -20 1/2 AB - PHC STL 27571R1 ESP-D-8.101-PP MPAPS S-D-1.101-GS/PL 1/4 -14 3/4 AB - ZN6A STL 24200R1 ESP-D-16.101-PP MPAPS S-D-1.101-GS/PL 1/4 -14 1 AB - ZN6A STL 2
16、4201R1 ESP-D-16.101-PP MPAPS S-D-1.101-GS/PL 3/8 -12 3/4 AB - ZN6A STL 24208R1 ESP-D-16.101-PP MPAPS S-D-1.101-GS/PL 1.6 Section E Nuts - English Series: Nominal Size Length Finish Material Part Number Old ESP-STD Cross Reference with New MPAPS S Std 5/8 -11 - ZN8F 5 124589 ESP-E-1.121-PP MPAPS S-E-
17、1.101-GS/PL 5/16-24 - PHC 8 25521R1 ESP-E-1.221-NPP MPAPS S-E-1.101-GS/PL 5/8 - 18 - PHC 8 25676R1 ESP-E-1.221-NPP MPAPS S-E-1.101-GS/PL 1/4-20 - ZN8A 5 124818 ESP-E-2.221-NPP MPAPS S-E-1.101-GS/PL 7/16-20 - PHC 5 272125 ESP-E-2.221-NPP MPAPS S-E-1.101-GS/PL 1/2-20 - PHC 8 25922R1 ESP-E-2.221-NPP MP
18、APS S-E-1.101-GS/PL 5/16-24 - PHC 8 27036R1 ESP-E-56.221-NPP MPAPS S-E-56.101-GS/PL 3/8-24 - PHC 8 9413980 ESP-E-56.221-NPP MPAPS S-E-56.101-GS/PL 1/2-20 PHC 8 9411648 ESP-E-56.221-NPP MPAPS S-E-56.101-GS/PL Nominal Size Nut Type Finish Material Part Number Old ESP-STD Cross Reference with New MPAPS
19、 S Std 5/8-18 LT-REG ZN8F 8 144423H ESP-E-47.221-NPP MPAPS S-E-47.201-GS/PL Type R Nominal Stud Diameter - Nominal Thread Size 10-32 Number of Notches 1 Notch - 5 Slits A Formed Hole Gage Diameter, Min - Formed Hole Gage Diameter, Max - C Hexagon Across Flats, Max 0.375 Hexagon Across Flats, Min 0.3
20、69 P Hexagon Across Corners, Max 0.433 Hexagon Across Corners, Min 0.418 D Overall Height, Max 0.115 Overall Height, Min 0.095 M Stock Thickness 0.013 Finish PART NUMBER-STEEL Zinc Trivalent (ZN6A) 144562 Old ESP Std ESP-E-71.103-PP Cross Reference with New MPAPS S Std MPAPS S-E-71.101-GS/PL NUMBER:
21、 MPAPS S-X-2.101 TITLE: Void and Service Only Parts REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page
22、3 of 57 Nominal Size 1/4 P Between Wings 9/32 D Wing Spread 1 E Wing eight 1/2 N Radius 1/16 S Radius 5/32 J Radius 9/16 K Wing Thickness 3/64 L Wing Thickness 5/32 M Boss Diameter 5/16 F Boss Diameter 1/2 0 Radius 3/8 C Boss Height 7/32 B Threads Per Inch 20 Pitch Diameter, Maximum 0.2223 Pitch Dia
23、meter, Minimum 0.2175 Minor Diameter, Maximum 0.2067 Minor Diameter, Minimum 0.1959 Finish PART NUMBERS - STEEL Zinc 126177 Phosphate Coated Old ESP Std ESP-E-74.102-PP Cross Reference with New MPAPS S Std MPAPS S-E-74.101-GS/PL 1.7 Section EM Nuts - Metric Series: Nominal Size-TPI Length Finish Mat
24、erial Part Number Old ESP Std Cross Reference with New MPAPS S Std M14 - PHC 10 30410R1 ESP-EM-1.221-NPP MPAPS S-EM-1.101-GS/PL 1.8 Section F Washers Nominal Size Inside Diameter Series Material Finish Part Number Old ESP Std Cross Reference with New MPAPS S Std 9/16 0.572 REGULAR STL ZN6A 120898 ES
25、P-F-1.221-NPP MPAPS S-F-1.101-GS/PL 7/8 0.89 REGULAR STL ZN6A 131047 ESP-F-1.221-NPP MPAPS S-F-1.101-GS/PL Nominal Size Washer Type Inside Diameter Outside Diameter Material Finish Part Number Old ESP Std Cross Reference with New MPAPS S Std 3/8 INT 0.384 0.67 STL ZN6A 138542 ESP-F-1.421-NPP MPAPS S
26、-F-1.301-GS/PL Inside Diameter Outside Diameter Minimum Thickness Washer Type Finish Material Part Number Old ESP Std Cross Reference with New MPAPS S Std 0.406 1 0.12 - ZN6A CST 21403R1 ESP-F-15.321-NPP MPAPS S-F-15.101-GS/PL 0.406 1 0.209 - ZN6A CST 21843R1 ESP-F-15.321-NPP MPAPS S-F-15.101-GS/PL
27、Nominal Size Nominal Inside Diameter Outside Diameter Nominal Thickness Washer Type Finish Part Number Old ESP Std Cross Reference with New MPAPS S Std 1/2 .531 1.062 .134 B PHC 26273R1 ESP-F-16.104-PP MPAPS S-F-16.101-GS/PL 9/16 0.594 1.188 0.095 A ZN6A 390308C1 ESP-F-16.221-NPP MPAPS S-F-16.101-GS
28、/PL 9/16 0.594 1.188 0.134 B ZN6A 25879R1 ESP-F-16.221-NPP MPAPS S-F-16.101-GS/PL 7/8 0.938 1.75 0.134 A PHC 25539R1 ESP-F-16.221-NPP MPAPS S-F-16.101-GS/PL Size Material Finish PART Number Old ESP Std Cross Reference with New MPAPS S Std #10 SST 302 Plain 140260 ESP-F-40.101-PP VOID 1.9 Section FM
29、Washers Metric Series: Inside Diameter Length OD Nom Size Type Part Number Old ESP Std Cross Reference with New MPAPS S Std inch mm inch mm inch 0.493 12.5 0.375 9.52 0.675 3/8 STD S5375 ESP-FM-2.121-PP MPAPS S-FM-2.101-GS/PL 0.622 15.8 4.109 104.37 0.84 1/2 STD 463580R1 ESP-FM-2.121-PP MPAPS S-FM-2
30、.101-GS/PL NUMBER: MPAPS S-X-2.101 TITLE: Void and Service Only Parts REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, In
31、c. JUNE 2015 Page 4 of 57 1.10 Section J Pins, Plugs and Keys Nominal Size Length Series Finish Material Part Number Old ESP Std Cross Reference with New MPAPS S Std 1/8 1 1/4 - PLN STL 103386 ESP-J-1.121-PP MPAPS S-J-1.101-GS/PL 7/32 2 1/4 - PLN STL 108563 ESP-J-1.221-NPP MPAPS S-J-1.101-GS/PL 1/2
32、1.25 - - - 19846R1 ESP-J-2.102-PP MPAPS S-J-2.101-GS/PL 1/8 7/16 HEAVY PLN 1070 17172R1 ESP-J-6.221-NPP MPAPS S-J-6.101-GS/PL 3/16 1 HEAVY PLN 1070 364436R1 ESP-J-6.302-PP MPAPS S-J-6.101-GS/PL Nominal Size Length Head to Hole Finish material Part Number Old ESP Std Cross Reference with New MPAPS S
33、Std 5/16 0.94 0.812 PHC HARD 16616R1 ESP-J-7.121-PP MPAPS S-J-7.101-GS/PL 1.11 Section KM - Clips and Clamps - Metric - Inch Series: Open Diameter Closed Diameter Part Number Old ESP-STD Cross Reference with New MPAPS S Std mm Inch mm Inch 20 44 1.75 20 .81 311164C91 ESP-KM-2.103-PP MPAPS S-KM-2.101
34、-GS/PL 4.63 3.75 274090R91 ESP-KM-2.103-PP MPAPS S-KM-2.101-GS/PL 48 LINR 89 3.5 65 2.56 27392R1 ESP-KM-2.103-PP MPAPS S-KM-2.101-GS/PL 1.12 Section L - Tube and Lubrication Fittings - English Series: Tubing OD 3/4 B Straight Thread 1-1/16 Threads per inch 14 Pitch Dia, Max 1.0145 Pitch Dia, Min 1.0
35、092 Pitch Dia, Basic 1.0161 C1 Hexagon Width 1-1/16 D Hole Dia, Drill 0.625 T Hexagon Thk (Min) 0.43 L1 Overall Length 2.44 Material & Finish PART NUMBERS BRS PLN 110288 Old ESP Std ESP-L-1.121-PP Cross Reference with New MPAPS S Std MPAPS S-L-1.101-GS/PL Nominal Tube OD 5/8 B Dryseal Pipe Thd (NPTF
36、) 3/8-18 C Straight Thread 7/8-14 D Hole Diameter, Drill 0.500 M7 End to Center 1.23 D1 Hole Diameter, Drill 0.406 N2 End to Center 0.95 P Shoulder Length, Max 0.59 Material & Finish PART NUMBERS BRS PLN 317778C1 Old ESP Std ESP-L-1.121-PP Cross Reference with New MPAPS S Std MPAPS S-L-1.101-GS/PL C
37、lamping Diameter (A) Nominal Bolt Size Hole Diameter Steel Clamp Thickness Width Center to Center Slot Length Total Width Type Part Number Old ESP Std Cross Reference with New MPAPS S Std B C D F N G 0.41 .015 0.10 .004 1.6 .062 0.8 .031 1.6 .062 mm in mm in mm in mm in mm in mm in mm in mm in 6.4 1
38、/4 M6 1/4 7.1 0.281 0.8 0.03 15.7 0.62 16.2 0.639 9.5 0.375 18.2 0.718 double 311842C91 ESP-KM-3.402-PP MPAPS S-KM-3.401-GS/PL 9.5 3/8 M8 5/16-3/8 10.3 0.406 0.8 0.03 15.7 0.62 15.5 0.61 12.7 0.5 18.2 0.718 double 505183C1 ESP-KM-3.402-PP MPAPS S-KM-3.401-GS/PL NUMBER: MPAPS S-X-2.101 TITLE: Void an
39、d Service Only Parts REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page 5 of 57 Tubing OD 1/8 B Dryseal
40、 Thread 1/8-27 C Straight Thread 5/16-24 Maximum Pitch Dia 0.2843 Minimum Pitch Dia 0.2806 Minimum Full Thread 3/16 E Hexagon Width 7/16 S Hole Diameter 0.094 D Diameter (+/- 002) 0.134 P Length 3/8 R Hexagon Thickness 5/32 I End to Hexagon 1/4 K Depth 3/16 F Length 25/32 Finish - Material PART NUMB
41、ERS Plain Brass 140284 Old ESP Std ESP-L-3.221-NPP Cross Reference with New MPAPS S Std MPAPS S-L-1.101-GS/PL Tubing OD 1/8 Old ESP Std Cross Reference with New MPAPS S Std Assembly Number 140304 ESP-L-3.221-NPP MPAPS S-L-1.101-GS/PL Nominal Tube -OD 1/2 B Dryseal Pipe Th (NPTF) 3/8-18 C Straight Th
42、read 3/4-16 Pitch Dia, Max (See ) 0.7079 Pitch Dia, Min (Gen ) 0.7029 Pitch Dia, Basic (Spec) 0.7094 D Hole Diameter, Min 0.387 Hole Diameter, Max 0.395 D1 Hole Diameter, Drill 0.406 S Diameter, Max 0.429 Diameter, Min 0.423 R Diameter, Max 0.654 Diameter, Min 0.649 P Pull Thread, Min 0.642 J Nose L
43、ength, Min 0.253 Nose Length, Max 0.268 F End to Center 1.25 E End to Center 1.22 K Shoulder Length, Min 0.56 Shoulder Length, Max 0.59 Y Across Flats -Forged 0.75 Across Flats, Max - Bar 0.875 Material & Finish PART NUMBERS - (STEEL ZN6A PREFERRED) Tubing OD 1/4 A Dryseal Pipe Thd (NPTF) 1/8 B Stra
44、ight Thread 7/16 Threads per inch 20 Pitch Dia, Max ) See 0.4037 Pitch Dia, Min )- Gen 0.3995 Pitch Dia, Basic ) Specs 0.405 C2 Hexagon Width 9/16 D Hole Dia, Drill 0.188 T1 Hexagon Thickness, Min 0.24 L2 Overall Length 1.03 W Body Diameter 0.56 P1 Tap Drill Depth 0.38 Material & Finish PART NUMBERS
45、 - (BRASS - PLAIN ARE PREFERRED) BRS PLN 125620 STL ZN6A Old ESP Std ESP-L-1.121-PP Cross Reference with New MPAPS S Std MPAPS S-L-1.101-GS/PL NUMBER: MPAPS S-X-2.101 TITLE: Void and Service Only Parts REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduce
46、d without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page 6 of 57 Steel ZN6A 9402865 Old ESP Std ESP-L-7.121-PP Cross Reference with New MPAPS S Std MPAPS S-L-7.101-GS/PL Nominal Size 37 Tube End NPTF Pipe En
47、d E Hex Width F Overall Length T Hex Thick Ref * Finish Matl Part Number Old ESP Std Cross Reference with New MPAPS S Std C Thread Size D Hole Dia Drill * B Thread Size D1 Hole Dia Drill * Tube Pipe 1/4 1/4 7/16-20 0.169 1/4-18 0.281 0.562 1.42 0.25 ZN6A STL 317783R1 ESP-L-7.221-NPP MPAPS S-L-7.101-
48、GS/PL Part Number Description C S E D G F Old ESP Std Cross Reference with New MPAPS S Std Length Shank Effective Hex Swing Angle .04 .03 Thd Min Radius 16964R91 1/4-28 SAE LT 0.75 0.19 0.109 0.375 0.5 90 ESP-L-21.121-PP MPAPS S-L-21.101-GS/PL 3/8 A Dryseal Pipe Thread (NPTF) 1/2 C Hexagon Width 11/
49、16 D Hole Dia, Drill* 0.281 D1 Hole Dia, Drill* 0.406 G Shoulder Length 0.56 H Hexagon Thickness (Ref) 0.24 I End To Hexagon 0.62 L Overall Length 1.44 Material Finish PART NUMBERS (BRASS - PLAIN ARE PREFERRED) BRS PLN 986296R1 Old ESP Std ESP-L-1.121-PP Cross Reference with New MPAPS S Std MPAPS S-L-1.101-GS/PL 1.13 Section M Pipe Fittings English Ser
