1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. AUGUST 2009 Page 1 of 3 NAVISTAR, INC. (TMS) TRUCK MATERIAL SPECIFICATION NUMBER:
2、TMS-6801 srr TITLE: Grease High Temperature Resistant CURRENT REV No: 0908 DATE: August 2009 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: Rev B-1 - August 2001 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification may invo
3、lve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to use. Change
4、 Notice: Replaced “International Truck and Engine Corporation” with “Navistar, Inc.” per corporate directive; added section 2.1 “Restricted Chemical Substances”; added section 10 “Technical Information”; editorial changes. Reference: File 30-8C Keywords: Grease; Temperature Resistant 1.0 APPLICATION
5、 This specification covers temperature and wash resistant greases used in the interior of doors and cabs prior to painting. 2.0 SCOPE This grease is to be used on wear surfaces of cab and body mechanisms assembled in the interior of doors and cabs prior to metal preparation and painting operations,
6、or other applications. The lubricant desired under this specification may be a soap or non-soap thickener type, highly inert to acids and alkalis, water resistant and capable of withstanding temperatures up to 230C (450F) for short periods of time. It shall not include any silicone compound which wo
7、uld interfere in any manner with the metal preparation and painting operations. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the CEMS B-50 specification. 3.0 REFERENCE DOCUMENTS Unles
8、s otherwise specified, the latest issue of all referenced standards shall apply. The following standards, specifications and regulations are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 CFR Title 29, Part 1910 NAVISTAR Mfg Standard MS-D-13 NAVISTAR CEMS B-50 4.0 GEN
9、ERAL REQUIREMENTS Shall meet the requirements outlined under Qualification. 5.0 QUALITY All product supplied shall be clean and free from dirt, oils, contaminants harmful to product performance. NUMBER: TMS-6801 TITLE: Grease High Temperature Resistant REVISION: 0908 This document is restricted and
10、may not be sent outside Navistar, Inc or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. AUGUST 2009 Page 2 of 3 5.1 Qualification New products must be approved by Materials Engineering, TDTC. After appro
11、val by Materials Engineering, the manufacturing group at the using Navistar plant must approve the product as compatible with their manufacturing processes and systems. Parts will be lubricated with the proposed material, hung on conveyer hooks and subjected to the complete metal preparation and pai
12、nting process, excluding painting. This will include alkali spray wash, hot water rinse, phosphatizing spray, hot water rinse, phosphoric-chromic acid rinse, dry-off oven, and paint dry-off oven. Operational temperatures, conveyer speed, and solution concentrations to be used will be established by
13、manufacturing plant personnel. 5.2 Inspection of these parts will then be made by the Plant Quality Department. Lubricants which show no adverse effects from the above process may be approved as optional. 6.0 SOURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier Requirements All suppliers to Navistar are
14、 required to be registered to ISO 9001 Quality System Requirements. Navistar will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an a
15、ccredited registrar and must furnish copies of registration certificates to their Navistar Corporate Buyer upon request 6.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples, which were approved by the purchase
16、r. No changes in formulation or processing practices are permitted without approval. In the event that changes occur in material properties, processing practices, or labeling, the supplier shall notify Materials Engineering at TDTC and Navistar Purchasing and Supplier Development of the proposed cha
17、nge(s). Test data indicating conformance to all requirements of this specification, test samples, and new/amended/updated Material Safety Data Sheet(s) (MSDS), in accordance with CFRTitle 29, Section 1910, shall be submitted with the request for change. 6.3 Process Control The supplier shall either
18、perform and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the p
19、lant metallurgist and/or the quality control manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 7.0 SHIPPING, PACKING AND IDENTIFICATION Shipping and identification shall be in accordance with Navistar Manufacturing Standard MS-D-13. When packa
20、ged for resale, containers, packaging and identification shall be in accordance with requirements set forth by the Parts Marketing Division of the Parts Operation at Cantera in Warrenville, Illinois. NUMBER: TMS-6801 TITLE: Grease High Temperature Resistant REVISION: 0908 This document is restricted
21、 and may not be sent outside Navistar, Inc or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. AUGUST 2009 Page 3 of 3 8.0 DESIGNATION ON DRAWINGS Grease per TMS-6801 9.0 APPROVED SOURCES Sohio - #101 grea
22、se Warren Refining Company Plastilube #1 C.H. Clark Oil Company Seagull Vulcanlube Shell Oil Company Darina #2 grease Sun Oil Company Sunaplex #781 NOTE: Lubriplate 930-AA or a resin bonded molysulfide may be considered by the using plant as an optional material. 10.0 TECHNICAL INFORMATION For furth
23、er information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. Truck Development and Technology Center 2911 Meyer Road Fort Wayne, IN 46803 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/
