1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. AUGUST 2009 Page 1 of 3 NAVISTAR, INC. TMS (TRUCK MATERIAL SPECIFICATION) NUMBER:
2、TMS-6817 TITLE: Wax Lubricant For Threaded Nuts added section 2.1 “Restricted Chemical Substances”; added section 10 “Technical Information”; editorial changes. Reference: File 20-2E Keywords: Lubricant; Fasteners 1.0 APPLICATION This specification describes a wax lubricant which is applied to threa
3、ded nuts and fasteners to reduce frictional forces, chatter, and machine vibrations and to provide a more uniform engagement in automatic torquing applications. 2.0 SCOPE This specification covers general requirements for the lubricant, procedure for applying the lubricant to threaded nuts and faste
4、ners, and quality control and source approval for the lubricated nuts and fasteners. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the CEMS B-50 specification. 3.0 REFERENCE DOCUMENTS
5、Unless otherwise specified, the latest issue of all referenced standards shall apply. The following standards, specifications and regulations are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 ASTM D 1337 NAVISTAR Manufacturing Standard MS-D-13 ASTM D 1489 CFR Title 2
6、9, Part 1910 ASTM D 1875 NAVISTAR CEMS B-50 ASTM E 70 ASTM D 1218 4.0 GENERAL REQUIREMENTS These general requirements apply to the undiluted lubricant. 4.1 Weight per Gallon - ASTM D 1875 8.0-8.5 Lbs/Gallon 4.2 Non Volatile Content- ASTM D 1489 13% 0.5% 4.3 Acidity, pH - ASTM E 70 9.0 0.25 NUMBER: T
7、MS-6817 TITLE: Wax Lubricant For Threaded Nuts & Fasteners REVISION: 0908 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. AUGUST 2
8、009 Page 2 of 3 4.4 Refractive Index - ASTM D 1218 1.363 - 1.365 72F 4.5 Storage Stability - ASTM D 1337 2 years min. at temperatures between Method A 5C and 35C (40F and 90F) 4.6 Application Procedure The lubricant shall be applied by a dip process using an 8:1 dilution ratio (diluted with 8 parts
9、water) and then dried to provide a finished part which is dry to the touch and retains sufficient lubricant on the threads to satisfy torquing requirements. Method of application, dilution ratios, and drying method shall not be changed without engineering approval. 5.0 QUALITY All product supplied s
10、hall be clean and free from dirt or contamination harmful to product performance. 6.0 SOURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier Requirements All suppliers to Navistar are required to be registered to ISO 9001 Quality System Requirements. Navistar will also accept TS-16949 registration as long
11、 as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furnish copies of registration certificates to their Navistar Corporate Buyer upon request. 6.
12、2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples, which were approved by the purchaser. No changes in formulation or processing practices are permitted without approval. In the event that changes occur in ma
13、terial properties, processing practices, or labeling, the supplier shall notify Materials Engineering at TDTC and Navistar Purchasing and Supplier Development of the proposed change(s). Test data indicating conformance to all requirements of this specification, test samples, and new/amended/updated
14、Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Section 1910, shall be submitted with the request for change. 6.3 Process Control The supplier shall either perform and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide
15、statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the plant metallurgist and/or the quality control manager of the using NAVISTAR plant may determine testing and reporting requ
16、irements on specific products. 7.0 SHIPPING, PACKING AND IDENTIFICATION Shipping and identification shall be in accordance with Navistar Manufacturing Standard MS-D-13. When packaged for resale, containers, packaging and identification shall be in accordance with requirements set forth by the Parts
17、Marketing Division of the Parts Operation at Cantera in Warrenville, Illinois. NUMBER: TMS-6817 TITLE: Wax Lubricant For Threaded Nuts & Fasteners REVISION: 0908 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards
18、. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. AUGUST 2009 Page 3 of 3 8.0 DESIGNATION ON DRAWINGS Wax Lubricant per TMS-6817 9.0 APPROVED SOURCES Lubricant: Brulin 333-A (Brulin & Co., Inc. P.O. Box 270-B Indianapolis, IN 46206-0270) Fastener Supplier: Russell, Burd
19、sall, Ward Corp. with Erieview Metal Treating Co. as wax applicator 10.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. Truck Development and Technology Center 2911 Meyer Road Fort Wayne, IN 46803 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/
