1、 flIL-B-18013B 9999906 1997378 44T INCH-POI JND MIL-B- 180 13B 22 December 1994 SUPERSEDING 30 April 1956 MIL-B-l8013A(ASG) MILITARY SPECIFICATION BATTERY STORAGE, SUPPORT EQUIPMENT GENERAL SPECIFICATION FOR This specification is approved for use by all Departments and Agencies of the Department of
2、Defense. 1. SCOPE. This specification covers the general requirements for recliargeable, valve-regulated, maintenance-free, lead acid batteries for use in support equipment. The batteries are nominal 6-volt, 12-volt, and 24-volt batteries. 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Spec
3、ifications. standards. and Iiandbooks. The following specifications, standards, and handbooks forin a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Departinent of Defense Index of Specifications an
4、d Standards (DODISS) and supplement thereto, cited in the solicitation (see 6.2). SPECIFICATIONS FEDERAL o-s-801 - Sulfiiric Acid, Electrolyte; for Storage Batteries. QQ-S-57 1 - Solder, Tin Alloy, Tin-Lead Alloy, and Lead Alloy. Beneficial comments (recommendations, additions, deletions) and any pe
5、rtinent data which may be of use in improving this document should be addressed to: Crane Division, Naval Surface Warfare Center, Code 6092, Bldg. 2949, Crane, IN 47522-5001, by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this documen
6、t or by letter. AMSC NIA FSC 6 140 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. Licensed by Information Handling ServicesProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-B- 1 SO 13 MILITARY MIL-M- 1 3 23 1 STAN
7、DARDS FEDERAL FED-STD-3 13 MILITARY MIL-STD- 129 MIL-STD- 13 O MIL-STD-S 10 - Markins of Electronic Items. - Material Safety Data, Transportation Data and Disposal Data for Hazardous Materials Furnished to Government Activities. - - - Marking for Shipiiient and Storace. Identification Marking of U.
8、S. Military Property. Environmental Test Methods and Engineering Guidelines. (Unless otherwise indicated, copies of federal and militasr specifications, standards, and handbooks are available from Customer Service, Standardization Documents Order Desk, Defense Printing Service, ldg. 4D, 700 Robbins
9、Avenue, Philadelphia, PA 191 11-5094.) 2.1.2 Other Government documents. drawings. and publications. The following other Governinent documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, tlie issues are those cited in the solic
10、itation. SD-6 - Provision Governing Qualification (Qualified Products List). (Copies of SD-6 are available from Customer Service, Standardization Documents Order Desk, Defense Printing Service, Bldg. 4D, 700 Robbins Avenue, Philadelphia, PA 191 11-5094.) 2.2 Non-Government publications. The followin
11、g documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of the documents which are DOD adopted are those listed in the issue of the DODISS cited in the solicitation. Unless otherwise specified, the issues of documents not listed in the DODISS a
12、re the issues of the documents cited in the solicitation (see 6.2). 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-B-IJ8OL3B 06 1997380 OT8 M MIL-B-18013B American Society for Testins and Materials (ASTM) ASTM D 639 - Standard Methods for Test
13、ins Battery Containers Made from Hard Rubber or Equivalent Materials. (Application for copies should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103-1 187). (Non-Government standards and other publications are normally available from the organ
14、izations that prepare or distribute the documents. These documents also may be available in or through libraries or other inforinational services.) 2.3 Order of precedence. In the event of a conflict between the text of this document and the references cited herein (except for related associated det
15、ail specifications, specification sheets, or MS standards), the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and replat ions unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Specification sheets. The individuai item requireme
16、nts shall be as specified herein and in accordance with the applicable specification sheet. In the event of any conflict between the requirements of this specification and the specification sheet, the latter shall govern, 3.2 Oualification. Batteries fiirnislied under this specification shall be pro
17、ducts which are authorized by the qualifying activity for listing on the applicable Qualified Products List (QPL) at the time of award of contract (see 4.3.1 and 6.4). 3.3 Design and construction. The design, construction, physical dimensions, and mass of the batteries shall conform to the requireme
18、nts specified below when examined in accordance with the visual and inechanical tests of 4.7.1. Detailed requirements for the individual types of batteries are specified in the applicable specification sheets. 3.3.1 Battery condition. Batteries shall be furnished in the charged condition and shall n
19、ot require the addition of any substance before being put into or during service. Furthermore, batteries shall not require any maintenance in meeting the provisions of this specification. 3.3.2 Battery containers. The battery container and cover shall be free from pitting, rough spots, scales, blist
20、ers, or other deformation. The dimensions and locations of terminals, hold-downs, and name and instruction plates shall conform to the applicable specification sheet (see 3.1). 3 c Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-B-I 80 13B 3.3.3
21、Dimensions and weicht. The dimensions and weights ofbatteries shall be as shown on the applicable specification sheet (see 3. i). 3.3.4 Handles. When handles are provided, they may be molded as an integral part of the battery container, separately molded and attached to the container, or constructed
22、 of non- conducting synthetic cord, resistant to acid. Batteries having permanently affixed handles shall conform to the dimensional requirements of the applicable specification sheet. Batteries equipped with removable handles shall conform to the dimensional requirements of the applicable specifica
23、tion sheet when the handles are reiiioved. Handles are required on batteries over 20 kilograms and may be supplied on any battery at the manufacturers discretion. 3.3.5 Covers. Covers shall be of the saine material used for battery containers. Covers shall be one piece or individual cell design and
24、shall be non-removable from the container. Covers shall be properly seated and level before sealing. 3.3.6 Plate-connecting straps. Plate-connecting straps shall be designed of sufficient size and strength to provide electrical conductivity and mecliaiiical support to tlie group of connected plates
25、to meet the electrical and physical reqtiireinents specified herein. All plates of like polarity in each ccll of the batteiy sliall be niade integral with their strap by burning or by other means coiiimonly accepted within the industry. 3.3.7 Connectors. intercell. The connectors shall conform to th
26、e applicable specification sheet (see 3.1). Ail intercell connections shall be internal to the batteiy. The seals between cell terininals and cell container shall be constructed so that no electrolyte leakage occurs during the perforrnance of any tests specified herein. All electrical connections wi
27、thin the battery shall be by surface-to-surface conduction and not through screw threads. 3.3.8 Terminals. Ni metal parts of the terminals shall be lead, lead-tin, or solder (tidlead) coated. All battery terminals sliall have removable covers utilizing non-conductive materials such as rubber or plas
28、tic. 3.3.8.1 Terminal marking. Positive terminals shall be legibly marked and readily recognized by “POS“, “Pl, or “+“ and negative terminals by WEG, “N“, or “-“. The polarity markings shall be raised or depressed characters of not less than -50 inch high and located as shown on the applicable speci
29、fication sheet (see 3. i). . 3.3.5.2 Battery terminal seals. Battery terminal seals shall be provided to prevent leakage between terminal and cover of the individual cells. If sealing nuts are used, they shall be of lead alloy, and the threads shall be upset during assembly to prevent loosening. If
30、rubber gaskets or bushing are used as a seal, they shall be made in one piece and of uniform thickness. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-B - 1 SO 1 3 B 3.3.9 Vents. Batteries shall not be hrnished with removable vents. Batteries
31、shall contain either individual or a ganged arrangement low-pressure venting mechanism and shall be affixed in such a manner that prevents removal. The low-pressure vents shall be designed in a manner to release excessive pressure during overcharge and then reseal after venting. Batteries shall be d
32、esigned to prevent entry of any spark or flame into the cell container or battery container which could ignite hydrogen gasses. 3.3.10 Antimony. Antimony shall not be used in construction of battery plates covered by this specification, however, antimony may be used in sinal1 parts casting as necess
33、ary, . 3.4 Materials. Acceptance of any constituent material shall not be construed as a guarantee of the acceptance of the finished product. When deemed necessary by the Government, the battery manufacturer shall supply the Government with a certification of conformity of the material or component.
34、 In the absence of certification from the source, a certificate of analysis or certified inspection data will be required (see 4.2. i). 3.4.1 Containers and covers. Battery containers and covers shall be molded from plastic whose chernical, electrical, and physical properties shall conform to ASTA4
35、D 639. 3.4.2 Epoxiessealinc compounds. Epoxies and sealing compounds shall not shrink or separate froin the holding surfaces nor crack during any of the tests specified herein. The chemical, electrical, and physical properties shall conform to ASTM D 639. 3.4.3 Electrolyte. Electrolyte shall be a so
36、lution of sulfuric acid and water. The sulfuric acid shall conforin to class 3 of O-S-801. Electrolyte shall be either absorbed“ or “gelled“. Batteries shall not contain any “free“ electrolyte. 3.4.4 Solder. Solder used in making electrical connections, tinning of copper inserts, and other soldering
37、 or tinning operations shall conforin to QQ-S-57 1. 3.4.5 Recovered materials. Unless otherwise specified, the products covered by this specification shall be newly manufactured. All equipment, material, and articles incorporated in the products covered by this specification shall be fabricated usin
38、g materials produced from recovered materiais to the maximum extent practicable without jeopardizing the intended use. The term “recovered materials“ shall be defined as materials which have been collected or recovered froin solid waste and reprocessed to become a source of raw materials, as opposed
39、 to virgin raw materials. Unless otherwise specified, none of the above shall be interpreted to mean that the use of used or rebuilt batteries is allowed under this specification. . 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-B-18OL3B m 999
40、9906 1997383 807 m MIL-B- 1 80 13B 3.5 Examination. 3.5.1 Corrosion resistance. External and internal inetal or component parts of each battery shall show no evidence of cracking, pitting, chipping scaling, corrosion, or other deleterious effects during or aftertlie performance of any of the tests s
41、pecified in 4.7. 3.5.2 Markins. 3.5.2.1 Identification inarkins. The battery sliall be iiiarked for ideiitificatioii iii accordance with MIL-STD-130. Marking shall be in white or black print in accordance with MIL-M- 1323 1. Lettering height shall be 0.25 inch ininiiiium. Marking for label 1 shown o
42、n figure 1 on tlie applicable specification sheet shall show tic following: BATTERY STORAGE, SUPPORT EQUIPMENT * VOLTS, MAINTENANCE-FREE Information Required Exaniple MIL part or Ideiitifyin Nuinbcr Replaces (incliide replacement data fi-oiii applicable battery specification sheet) Maximum weicht Co
43、ld cranking amperes Reserve capacity One-hour capacity rate National stock iiuinber Contract number Date and lot code Battery Serial Number Manufacturers naine Date battery placed in service * * *Fiil in applicable information. */* * Replaces Al 15072/ I2 22 Kg 300 CCA 120 niiiiutes * Ah 6140-*-*-*
44、* 0493- 12 * * 3.5.2.2 Date and lot code. The date of manufacture and lot nuniber shall be clearly shown on the nameplate in a code which shall indicate the month and year of manufacture by a 4-digit number, followed by a dash and the lot number. The first two digits shall indicate the month and the
45、 next two indicate the year, Months earlier than the 10th month shall be a single digit preceded by “O“. When a battery is completed during the last three working days of a month or the first tliree working days of tlie next month, the manufacturer may use either month as the Provided by IHSNot for
46、ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-B-18013B 9999906 1997384 743 M MIL-B- 1 80 1 3B coded inontli of manufacture. As an example, code 0493-12 indicates the battery was manufactured in April 1993 and was the twelfth lot. The date and lot code shall also be m
47、arked on all interior packages and exterior shipping containers (see 5.2). 3.5.3 Electrical requirements. 3.5.3.1 Internal resistance. Batteries shall exhibit internal resistance not greater than the value shown on the applicable specification sheet. 3.5.3.2 pescrve capacity. When tested in accordan
48、ce with 4.7.4, the reserve capacity shall be not less than tlie value specified in the applicable specification sheet. 3.5.3.3 Cold cranking perforinance at 0F. When tested as specified in 4.7.5, the battery terminal voltage at the end of 30 seconds shall be not less than 1.2 volts per cell when dis
49、charged at the 0F cold cranking amperes (CCA) ratins as specified in the applicable specification sheet. 3.5.3.4 Cold cranking perforinance at -40F. When tested as specified in 4.7.5, the battery terminal voltage at the end of 30 seconds shall be not less than 1.2 volts per cell when discharged at one-lialf of the 0F CCA rating while maintained at -4O“F, as specified in the applicable spccification slicct . 3.5.3.5 Chargc rat
