1、MIL-B-85599 (AS) 17 October i983 MILITARY SPECIFICATION BOOSTER, FUZE, MARK 60 MOD 2 This specification is approved for use by the Naval Air Systems Command, Department of the Navy, and is available for use by all Departments and Agencies of the Department of Defense. 1. SCOPE. 1.1 Scope. This speci
2、fication establishes the requirements for manufac- ture and acceptance of the MARK 60 MOD 2 Fuze Booster, referred to herein as the booster. 2. APPLICABLE DOCUMENTS. 2.1 Government documents. 2.1.1 Specifications and standards. Unless otherwise specified, the fol- lowing specifications and standards
3、 of the issue listed in that issue of the Department of Defense Index of Specifications and Standards (DoDISS) specified in the solicitation form a part of this specification to the extent specified herein. SPECIFICATIONS MILITARY MIL-A-2550 MIL-T-18303 Ammunition, General Specification for, Test Pr
4、ocedures ; Preproduction, Accept- ance, and Life for Aircraft Electronic Equipment, Format for. Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to : Commanding Officer, Naval Air Engineering Center,
5、 Engineering Specifications and Standards Department (ESSD) , Code 93, Lakehurst , N J 08733, by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document, or by letter. THIS DOCUMENT CONTAINS _du PAGES. Provided by IHSNot for ResaleN
6、o reproduction or networking permitted without license from IHS-,-,-_- MIL-B-85579 13 7997706 03b537 T MIL-B-85599 (AS) STANDARDS FEDERAL FED-STD-102 MILITARY MIL- STD - 129 MIL - STD-331 MIL- STD -414 MIL- STD-453 Preservation, Packaging, and Packing Levels. I i Marking for Shipment and Storage. Fu
7、ze and Fuze Components, Environ- mental and Performance Tests for. Sampling Procedures and Tables for Inspection by Variables for Percent Defective, Inspection, Radiographic. MIL-STD-810 Environmental Test Methods. MIL-STD-1695 Environments ; Working, Minimum Stand- ards for. MIL- STD-45662 Calibrat
8、ion Systems Requirements. (Copies of specifications and standards required by manufacturers in connection with specific acquisition functions should be obtained from the contracting activity or as directed by the contracting officer. ) 2.1.2 Other Government documents and drawings. The following oth
9、er Government documents and drawings of the issue specified in the solicita- tion form a part of this specification to the extent specified herein. OTHER GOVERNMENT DOCUMENTS CODE OF FEDERAL REGULATIONS (CFR) 49 CFR 171-178 Transportation. DEPARTMENT OF DEFENSE (DoD) DoD 4145,26M DoD Contractors Saf
10、ety Manual for Am- munition, Explosives and Related Dan- gerous Material. (Application for copies should be addressed to the Superintendent of Documents, Government Printing Office, Washington, D. C. 20402. ) 2 I . . . ,- . i i ., Provided by IHSNot for ResaleNo reproduction or networking permitted
11、without license from IHS-,-,-NIL-B-eS599 13 9 9999906 O365399 1 MIL-B -85599(AS) DRAWINGS NAVAL AIR SYSTEMS COMMAND (Code Ident 30003) DL 1137AS2150 Booster, Fuze, MARK 60 MOD 2. SA 1137AS2160 SA 2747612 *- SA 2747613 Fixture, Cook-off Test. Fixture , Vibration , Three Plane. Fixture, Jolt Test. SA
12、2747614 Fixture , 40-Foot Drop. (Copies of drawings required by manufacturers in connection with specific acquisition functions should be obtained from the contracting activity or as directed by the contracting officer. ) 2.2 Other publications. The following document forms a part of this speci- fic
13、ation to the extent mecified herein. The issue of the document which is indicated as DoD adoptid shall be the issue listed in the current DoDISS and the supplement thereto, if applicable. AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) ASTM A-108 Steel Bars, Carbon, Cold-finished , Stan- dard Qual
14、ity , Specification for. (Application for copies of ASTM publications should be addressed to the American Society for Testing and Materials I 1916 Race Street, Philadelphia, PA 19103.) 2.3 Order of precedence. In the event of a conflict between the text of this specification and the references cited
15、 herein, the text of this specifica- tion shall take precedence. 3 3. REQUIREMENTS. 3.1 Item description. The booster initiates the warhead of aguided mis- sile (see 6.1) and is composed of a housing, cap, plastic cup, snap ring, wave spring, identification plate , and an explosive pellet containing
16、 approxi- mately 84 grams of Composition CH-6 explosive (see Drawing 1137AS2150). 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-B-5577 13 W 9799706 03b5400 4 MIL-B -85599( AS) 3.1.1 government-furnished property. Unless otherwise specified in
17、 the contract or purchase order , the Government will furnish the contractor with the following in a quantity sufficient to meet contract requirements (see 6.2.3): a. Composition CH-6 explosive in accordance with MIL-C-21723. b. MARK 9 MOD O Explosive Leads in accordance with LD 480141 for performan
18、ce of the function and output test of 4.6.1. Exploding bridgewire (EBW) detonators in accordance with 4.6.1.1.2. a for performance of the function and output test of 4.6.1. c. 3.2 Performance characteristics. 3.2.1 Function and output. The booster shall function on the first and only trial when deto
19、nated in accordance with 4.6.1 and Figures 1 and 2. The output shall produce a depth of dent of 0.140 inch minimum in the steel dent block of Figure 3. 3.2.2 Radiographic. The booster shall meet the following requirements (see 4.6.2): a. There shall be no evidence of loose powder or other foreign ma
20、terial. b. There shall be no evidence of voids, fissures, or cracks in the explosive pellet. c. All parts shall be properly located as specified on the applicable drawings. 3.2.3 Environmental conditions. The booster shall not be damaged nor shall safety or subsequent performance be degraded by expo
21、sure to the fol- lowing environments. 3.2.3.1 Transportation vibration-temperature , The booster shall show no evidence of cracks, dents, ruptures, or other deformities, and shall meet the requirements of 3.2.1 after exposure to the environment of 4.6.3.1. 3.2.3.2 Temperature and humidity. The boost
22、er shall show no evidence of cracks, dents, ruptures, or other deformities, and shall meet the require- ments of 3.2.1 after exposure to the environment of 4.6.3.2. 3.2.3.3 Random vibration. The booster shall show no evidence of cracks, dents , ruptures , or other deformities , and shall meet the re
23、quirements of 3.2.1 after exposure to the environment of 4.6.3.3. 4 4. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-B-5577 13 7797706 0365403 6 9 MIL-B -85599 (AS) 3.2.4 Safety conditions. 3.2.4.1 Twelve-meter drop. The booster shall not deton
24、ate nor burn during, and shall be safe (see 6.3) to handle and dispose of after exposure to the environment of 4.6.4.1. 3.2.4.2 - Jolt. The booster shall show no evidence of cracks, dents, ruptures, or other deformities, and shall be safe (see 6.3) to handle and dispose of after exposure to the envi
25、ronment of 4.6.4.2. 3.2.4.3 Cook-off. environment of 4.6.4.3, other than detonation is acceptable and may occur at any time. 4e . The booster shall not detonate during exposure to the Any booster reaction (deflagration, burning, etc. 1 3.2.5 Visual. The booster shall show no external evidence of cra
26、cks, burrs, dents, loose powder, or other deformities which may interfere with functioning or fit at the next assembly (see 4.6.5). 3.3 First article. When specified in the contract or purchase order, a sample shall be subjected to first article inspections (see 4.2 and 6.2.4). 3.4 Design and constr
27、uction. 3.4.1 Production drawings. The booster shall meet all the requirements of and shall be manufactured and assembled in accordance with the drawings listed on DL 1137AS2150 and all associated documents. 3.4.2 Safety precautions. As a minimum, the safety precautions of DoD 4145.26M shall apply d
28、uring manufacture, handling, and inspection of the booster, but shall not be considered as a substitution for the contractors own safety procedures developed to accommodate the hazards associated with the booster. 3.4.3 Standards of manufacture. 3.4.3.1 Product cleanliness. No oils or solid lubrican
29、ts of any kind shall be used on any part of the booster after final cleaning of components, ex- cept as specified on the drawings or herein. 3.4.3.2 Working environment. The working environment shall meet the minimum levels and requirements of MIL-STD-1695. 3.4.3.3 Workmanship. Workmanship of the bo
30、oster shall meet the require- ments of MIL-A-2550. . 4. QUALITY ASSURANCE PROVISIONS. 4.1 Responsbility for inspections. Unless otherwise specified in the con- tract or purchase order, the contractor is responsible for the performance of all inspection requirements as specified herein (see 6.2.1). E
31、xcept as 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-8-85579 13 7777706 0365402 MIL-B -85599 (AS) otherwise specified in the contract or purchase order, the contractor may use his own or any other facilities suitable for the performance of
32、 the in- spection requirements specified herein, unless disapproved by the Govern- ment (see 6.2.1). The Government reserves the right to perform or witness any of the inspections set forth in this specification where such inspections me deemed necessary to ensure supplies and services conform to pr
33、escribed requirements. 4.1.1 Classification of inspections. Inspection requirements specified herein are classified as follows: a. First article inspections (see 4.2). b. Quality conformance inspections (see 4.3). 4.2 First article inspections. Unless otherwise specified in the contract or purchase
34、order, first article inspections shall be performed by the con- tractor and an independent test facility, after award of contract and prior to production (see 6.2.4). As specified in the contract or purchase order, first article inspections shall be performed on 30 boosters (see 3.3 and 6.2.4) which
35、 have been produced with the equipment, material, and procedures to be used in production. First article approval is valid only on the contract under which it is granted unless extended by the Government to other con- tracts. Any production prior to approval of the first article shall be at the risk
36、 of the contractor. The first article of 30 boosters shall be subjected to the inspections of Figure 4 in the sequence shown. Inspections below the dashed line of Figure 4 shall be performed at the independent test facility designated in the contract or purchase order (see 6.2.4). At the conclusion
37、of the inspection sequence and after receipt of first article approval, any remains of the first article shall be disposed of at the discretion of the cognizant demolition officer. 4.2.2 First article acceptance and rejection criteria. Each first article booster shall meet the requirements specified
38、 in the contract or purchase order, on the drawings, and herein. For the inspections of Figure 4, the applicable performance requirements of Section 3 shall be met on the first and only trial; one or more failures shall be cause for refusal to grant first article approval. of less than 0.140 inch fr
39、om any first article booster shall be cause for rejection of the first article. When computed in acctrdance with 4.6.1.3.d, the first article shall be accepted if the quantity (X-L)/s is equal to or greater than MIL-STD-414, Table B-1, k value, Acceptable Quality Level (AQL) of 0.65 percent defectiv
40、e. A quantity less than the k value shall be cause for rejection of the first article. e 4.2.1 First article inspection sequence. For the function and output,test of 4.6.1, a depth of dent 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- - MIL-B-85
41、577 13 777770b 0365403 T MIL-B-85599 (AS) 4.3 Quality confqrmance inspections. 4.3.1 inspection lot. As specified in the contract or pufchase order, an inspection .lot rihall consist of completed boosters, fabricated under the same conditions and offered for acceptance inspection at the same time. 4
42、.3.1.1 Inspection lot size. The inspection lot size shall be as specified in the contract or purchase order (see 6.2.1). 4.3.1.2 Inspection lot acceptance inspection sequence. After the inspec- tion lot has been formed and identified by lot number, the lot shall be sub- jected to the inspections of
43、Figure 5 in the sequence shown. When specified during the inspection sequence, a quantity of boosters shall be sampled from the inspection lot in accordance with MIL-STD-414, Inspection Level IV, Standard Deviation Method , Variability Unknown. The sample shall be shipped to the independent test fac
44、ility specified in the contract or pur- chase order for performance of the inspections below the dashed line of Fig- ure 5. The remainder of the lot shall be held in bond pending acceptance of the sample. If the sample does not cause lot rejection (see 4.3.1.3.b), the remainder of the lot shall cont
45、inue through the inspection sequence as shown on Figure 5. Upon completion of the inspection sequence, the re- mains of the sample boosters shall be disposed of at the discretion of the cognizant demolition officer. 4.3.1.3 Inspection lot acceptance and rejection criteria. Each booster of the inspec
46、tion lot shall meet all the requirements specified in the contract or purihase order, on the drawings, and herein. -For the inspections of Figure 5, inspection lot acceptance or rejection shall be based on the fol- lowing criteria : a. For the inspections above the dashed line where 100 percent insp
47、ec- tion is required, acceptance or rejection shall be on an individual basis. The failure of any booster to meet the applicable require- ments of Sections 3 and 5 shall cause rejection of the booster. b. For the inspections below the dashed line where sampling is required , each sample booster shal
48、l meet the applicable require- ments of Section 3. depth of dent of less than 0.140 inch from any sample booster shall be cause for rejection of the inspection lot. in accordance with 4.6.1.3.d, the inspection lot shall be accepted if the quantity (X-L)/s is equal to or greater than MIL-STD-414, Tab
49、le B-1, k value, AQL of 0.65 percent defective. A quantity less than the k value shall be cause for rejection of the inspection lot. For the function and output test of 4.6.1, a When computed 4.4 Measuring and test equipment. All measuring and test equipment utilized by the contractor for performance of the inspections specified herein shall be calibrated and maintained in accordance with MIL-STD-45662. When specified in the contract or purcha
