1、MIL-C-154 305 (SHIPS) 19 June 1974 SUPERSEDING MIL-C-154 30H ISiiIPS) 10 October 1966 (See 6.4) MILITARY SPECIFICATION CONDENSERS, STEAM, NAVAL SHIPBOARD This specification is approved for use by the Naval Ship Systems Command and is dvoil- able for use by all Deparimente and Agencies of the Departm
2、ent of Defense. 1. SCOPE t 1.1 Ccope. This specification covers steam condensers for Naval Shipboard applications. I fied 1.2 (see Classification. m Condensers shall be of the following types and classes as speci- Type I - For main propulsion turbines or engines. Type II - For turbines of steam turb
3、o-generator sets. Type 111 - Por auxiliary steam turbines or steam reciprocating engines. Type IV - For condensing gland leak-off or vent steam, including steam from ships heating drain system vents; also for service as combined air ejector after condenser and gland leak-off condenser for a submarin
4、e application. Class A - (Submarine application) - See table I. Class B - (Suifar-e ship application) - See table II. 2. APPLICABLE DOCUMENTS t 2.1 The following documents of the issue in effect on date of invitation for bids or request for proposal, form a part of the specification to the extent sp
5、ecified herein. SPEC IFICAT :ON S FEDEML QQ-C-465 - Copper-Aluminum Alloys (Aluminum Bronze) (Copper Alloy Numbers 606, 614, 630, and 6421, Rod, Flat Products with Finished Edges (Flat Wire, Strip, and Bar), Shapes and Forgings. and Structural and Special Shaped Sections. 134-N-281 - Nickel-Copper-A
6、lloy Bar, Plate, Rod, Sheet, Strip, Wire, Forgings, QQ-N-286 - Nickel-Copper-Aluminum Alloy, Wrought. TT-P-28 - Paint, Aluminum, Heat Resisting (1200.F). TT-P-645 - Primer, Paint, Zinc-Chromate, Alkyd Type. PPP-B-636 - Boxes, Shipping, Fiberboard. PPP-B-1055 - Barrier Material, Waterproofed, Flexibl
7、e. PPP-B-40 - Packaging and Packing of Hand Tools. MIL-C-i04 - Crater, Wood; Lumber and Plywood Sheathed, Nailed and Bolted. MIL-P-116 - Preservation, Methods of. MIL-B-121 - Barrier Material, Greaseproofed, Waterproofed, Flexible. MIL-B-131 - Barrier Material, Water Vaporproof, Flexible, Heat Seala
8、ble. MIL-R-136 - Repair Parts for Internal Combusion Engines, Packaging of. MIL-B-857 - Bolts, Nuts, and Studs. MIL-S-901 - Shock Tests, H.I. (High-Impact); Shipboard Machinery, Equipment MIL-S-1222 - Studs, Continuous Thread (Bolt Studs) : Nuts, Plain, Hexagon: and Steel Bars Round, High Temperatur
9、e Service. MIL-P-2863 - Packing, Preformed, Condenser-Tube (Symbol 1435) . MXL-G-5514 - Gland Design; Packings, Hydraulic, General Requirements for. MIL-B-13239 - Barrier Material, Waterproofed, Flexible, All Temperatures. MIL-T-15005 - Tubes, 70-30 and 90-10 Copper Nickel Alloy, Condenser an6 MIL-P
10、-15024 - Plates, Tags, and Bands for Identification of Equipment. MIL-P-15024/5 - Plates, Identification. MIL-P-15137 - Provisioning Technical Documentation for Repair Parts for MILITARY and Systems, Requirements for. Heat Exchanger. Electrical and Mechanical Equipment (Naval Shipboard Use). FSC 442
11、0 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-15 430 J (SHIPS) MILITARY (Contd) MIL-C-15726 - Copper-Nickel Alloy, Rod, Flat Products (Flat Wire, Strip, Sheet, Bar and Plate) and Forgings. MIL-P-15742 - Plugs, Plastic (Heat-Exchanger-Tube).
12、 MIL-E-15809 - Expander, Tube, Condenser and Heat Exchangers. MIL-C-16173 - Corrosion Preventive Compound, Solvent Cutback, Cold MIL-T-16420 - Tube, 70-30 and 90-10 Copper-Nickel Alloy, Seamless and Welded, MIL-1-17244 - Indicators, Temperature, Direct-Reading, Bimetallic, (3 and MIL-A-17472 - Asbes
13、tos Sheet, Compressed (Gasket Material). MIL-I-18997/1 - Indicators, Pressure, Circular Dial (3-1/2, 4-1/2 and 8-1/2 MIL-A-19521 - Anodes, Corrosion Preventive, Zinc, and Plugs, Zinc Anode Re- MIL-T-19646 - Thermometers, Remote Reading, Self-Indicating Dial, Gas Actuated. MIL-1-20037 - Indicators, S
14、ight, Liquid Level, Direct Reading, Reflex Tubular MIL-C-20159 - Copper-Nickel Alloy (70-30 and 90-10): Castings. MIL-F-21467 - Fittings, Flareless, Fluid Connection (Shipboard Use). MIL-E-21562 - Electrodes and Rods - Welding, Bare, Nickel Alloy. MIL-G-21610 - Gaskets, Heat Exchanger, Various Cross
15、 Section Rings, Synthetic MIL-E-22200/3 - Electrodes, Welding, Covered: Nickel Base Alloy; and Cobalt MIL-E-22200/4 - Electrodes, Welding, Covered, Copper-Nickel Alloy. MIL-S-22473 - Sealing Locking, and Retaining Compounds; Single-Component. MIL-S-23194 - Steel Forgings, Carbon and Low Alloy. MIL-S
16、-24113 - Steel Plates, Carbon Manganese - Heat Treated by Normalizing MIL-W-24270 - Wells for Temperature Indicators and Thermal Elements. MIL-W-24270/3 - Well: Insertion Length - 4 Inches, Bore - 3/8 Inch, Connec- MIL-N-25027 - Nut, Self-Locking, 25O0F., 450F., and 800F., 125 KSI TU, Application. 5
17、 Inch Dial). Inch Dial Sizes). taining: Design of and Installation in Shipboard Condensers and Heat Exchangers. Gage Glass. Rubber. Base Alloy. or Quenching and Tempering. tion-Socket Weld or Socket Brazed, 3/4 Inch IPS. 60 KSI FTU, and 30 KSI FTU. STANDARDS MILITARY MIL-STD-22 - Welded Joint Design
18、. MIL-STD-129 - :4arking for Shipment and Storage. MIL-STD-167 - Mechanical Vibrations of Shipboard Equipment. MIL-STD-271 - Nondestructive Testing Requirements for ?letals. MIL-STD-278 - Fabrication Welding and Inspection: and Casting Inspection and Repair for Machinery, Piping and Pressure Vessels
19、 in Ships of the United States Navy. Components for Submarine Service. Components for Surface Ships. Motion and Attitudes. MIL-STD-438 - Schedule of Piping, Valves, Fittings, and Associated Piping MIL-STD-777 - Schedule of Piping, Valves, Fittings and Associated Piping MIL-STD-1399, Section 301 - In
20、terface Standard for Shipboard Systems, Ship %Cl6142 - Boss, Gasket Seal Straight Thread Tube Fitting, Standard Dimensions MS17828 - Nut, Self-Locking, Hexagon, Regular-Height, (Nonmetallic Insert) MS18116 - Bolt, Boit-Stud, Stud, Stud-Bolt: Nickel-Copper-Aluminum Alloy; for. 25OoF., Nickel-Copper A
21、lloy. Special Requirements. DWWINGS MILITARY B-214 - Root Connections for Attaching Piping. 810-1385850 - Piping, Gage, For Ail Service. 810-1385917 - Temperature Indicator and Thermowell Selection. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-M
22、IL-C-15430J (SHIPS) PU EL ICATIONC MILITARY NAVAL SHIP SYSTEMS COWL SDB-63 - Structural Design Basis. NAVSHIPS 250-423-30 - Shock Design of Shipboard Equipment Dynamic NAVSHIPS 0900-001-7000 - Fabrication and Inspection of Brazed Piping Analysis Method. Systems . DESIGN DATA SHEETS DDS4601-1 - Steam
23、 Condensers. NAVAL RECEARCH LABORATORY (NRL) Report 1396 - Interim Design Values for Shock Design of Shipboard Equipment. (Copies of specifications, standards, drawings and publications required by suppliers in connection with specific procurement functions should be obtained from the procuring acti
24、vity or as directed by the contracting officer except that Design Data Sheet 4601-1 should be obtained from the cognizant Defense Contract Administration Service (DCASI or Supervisor of Shipbuilding and the NRL Report 1396 should be obtained from Commander, Naval Ship Engineering Center, SEC 6105, C
25、enter Building, Prince Georges Center, Hyattsville, MD 20782.) # 2.2 Other Ldlications. The following documents form a part of this specification to the extent specified herein. Unless othexwise indicated, the issue in effect on date of invitation for bids or request for proposal shall apply. AMERIC
26、AN SOCIETY FOR TESTING AND MATERIALS (ASTM) A53 - Welded and Seamless Steel Pipe. A105 - Forged or Rolled Steel Pipe Flanges, Forged Fittings, and Valves and A106 - Seamless Carbon Steel Pipe for High-Temperature Service. Al!,l - Structural Steel for Ships. A193 - Alloy-Steel and Stainless Steel Bol
27、ting Materials for High-Temperature A1914 - Carbon and Alloy-Steel Nuts for Bolts for High-pressure and High- A2Ci3 - Nickel Alloy Steel Plates for Pressure Vessels. A249 - Welded Austenitic Steel Boiler, Superheater, Heat Exchanger, and A350 - Forged or Rolled Carbon and Alloy Steel Flanges, Forged
28、 Fittings, Parts for High-Temperature Service. Service. Temperature Service. Condenser Tubes. and Valves and Parts for Low-Temperature Service. for Pressure Vessels. perature Service. Point to 4 Inches Thick. .A508 - Quenched and Tempered Vacuum Treated Carbon and Alloy-Steel Forgings A5IL6 - Carbon
29、 Steel Plates for Pressure Vessels for Moderate and Lower Tem- A537 - Manganese-Silicon Steel Plate. A5138 - High-Strength Low-Alloy Structural Steel With 50,000 PSI Minimum Yield B9i3 - Copper-Silicon Alloy Rod, Bar, and Shapes. B1.11 - Copper and Copper-Alloy Seamless Condenser Tubes and Ferrule S
30、tock. B139 - Phosphor Bronze Rod, Bar, and Shapes. 8143 - Tin Bronze and Leaded Tin Bronze Sand Casting. 8164 - iqickel-Copper Alloy Rod and Bar. B171 - Copper Alloy Condenser Tube Plates. (Application for copies should be addressed to the American Society for Testing and Materials, 1916 Race Street
31、, Philadelphia, Pa. 19103.) AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASIC) Boiler and Pressure Vessel Code Section III - Rules for Construction of Nuclear Power Plant Components. Section Vi11 - Division Prcssure Vessels. (Application for copies should be addressed to the American Society of Mechani
32、cal Engineers, United Engineering Center, 345 East 47th Street, New York, N.Y. 10017.) 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-15430J 44 999990b 02LLir15 . J4IL-C-1513OJ (SHIPS) AMERICAN ANTION+ STANDARDS INSTITUTE, INC. (ANSI) B1.12
33、- Class 5 Interference-Fit Thread. (Application for copies should be addressed to the American Nations tute, Inc., 1430 Broadway, New York, N.Y. 10018.) NATIONAL BUREAU OF STANDARDS Handbook H28 - Screw Thread Standards for Federal Services. Standar i Inrti- (Application for copies should be address
34、ed to the Superintendent of Documents, Government Printing Office, Washinton, D.C. 20402.) OAK RIDGE NATIONAL LABORATORY CERL-II - A Computer Program for Analyzing Hemisphere-Nozzle Shells of Revo- lution with Axisymmetric and Unsymmetric Loadings“ by S.E. Moore and F.J. Witt. (Application for copie
35、s should be addressed to O.S. Department of Commerce, Technical Information Service, 5825 Port Royal R., Springfield, Virginia 22151.) FRMKLIN INSTITUTE RESEARCH LABDRATORY Technical Report -C2438-4 - Developrent of an Integrated Computer Program for Stress Analysis of Axisymmetric Double Tubesheet
36、Heat Exchangers Subjected to Axi- symmetric or Non-symmetric Thermal and Mechan- ical Loadings. (Defense Documentation Center Nr. AD890717L.) SOUTHWEST RESEARCH INSTITUTE Final Report - SWRI Project No. 03-3276 - Experimental Stress Analysis of Heat Exchanger Heads (Defense Documentation Center Nr.
37、AD914581L) (Application for copies should be addressed to Defense Documentation Center, Cameron Station, Alexandria, Virginia 22314.) UIIFORM CLASSIFICATION COMMITTEE Uniform Freight Classification Rules. (Application for copies should be addressed to the Uniform Classification Committee, (Technical
38、 society and technical association specification and standards are generally Room 1106, 222 South Riverside Plaza, Chicago, Illinois 60606.) available f3r references from libraries. They are also distributed among technical groups and using Federal agencies.) 3. REQUIREMENTS 3.1 Material. Materials
39、shown in tables 1 an II shall be used in construction of the condenf-specified for the individual class. Other materials shall be as crpecified iiereinafter, 3. i Geriera1 design. Y 3.2.1 Ship- attitude-. Unless otherwise specified (see 6.1.11, condensers shall operate satisfactorily under the ship
40、motion conditions given in section 301 of MIL-STD-1399. In addition, submarine condensers shall be capable of operation, without flooding the turbine exhausts 01 air ejector suction, at trim angles up to plus or minus 45 degrees for short. periods of time (less than 5 minutes). # 3.2.2 Threaded Eart
41、s. Threaded parts shall conform to Handbook H28. Design shall be such that ,tandard wrenxes can be use throughout. Tapered pipe threads shall not be used except for pumping groove connections. Unless otherwise specified herein form of bolts, nuts and studs shall conform to MIL-B-857. A class 5 inter
42、ference fit conforming to ANSI B1.12 my tie substituted for assembly of tap-end of studs. The practice of “bottoming“ Of “shoulderirig“ studs shall not be used. For the set end of stus, a class 3A fit used with sealing compound, grade AV of MIL-5-22473 may be substituted for a class 5 interference f
43、it. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-15430J 44 m 999990b 02L142b b MIL-C-1543OJ (SHIPS) Table I - Class A material (mubmarine application). Material Applicable document -/MIL-C-15726 5 (a) Tube sheets, outerL/ Copper-nickel all
44、oy, compo- sition 70-30 soft temper ASTM A350 Steel, grade A, B, D, E ICSTM A203 (b) Tub mhaets, inner- 2/ Steel, grade U2 or W3 I steel, class i or 2 I ASTM A537 - - (cl Longitudinal Pipe, carbon steel, schedule %STM A53 ASTM 106 MIL-S-20157 (dl Tubes Copper-nickel elloy, compo- /,2MIL-T-15005 pipe
45、 st.ays 80 sition 70-30 (e) Bolts ox studs in Nickel-copper-aluminum alloy, QQ-N - 2 06 joints involving class A, hot finished, an- mea water tight- nealed, and age hardened, ness, or subject or cold drawn, annealed, and to submergence age hardened prerrsu re- contact with sea 6/ (f) Bolts or studs
46、in Nickel-copper alloy, class A QQ-N-281 QQ-N-286 (g) Nuts for bolts and - N (U-bend tube- removable bundle con- struction) (1) Condenser tube packing MIL-B-857 Nickel-copper alloy, class AL I ACTM E164 Nickel-copper alloy, class A or B ASTM B164 Synthetic rubber, cloth in- serted Commercial, (U.S.
47、Rubber style 210, or Garlock style 19 or equal) Packing, flexible, metallic, grade A MIL-P-2 86 3 MIL-A-17472 Packing, sheet asbestos, com- pressed See footnotes Dn top of next page. 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ML-C-154 305 (SHI
48、PS “Carbon content O. 35 percent maximum. be class 8 of ACTH B164. I condensers, material for bolting which will be 8ubjected to astern steam temper- of 650.F or above (ser .l.li shall be in accordance with MIL-C-1222, or ASTI A193, grae 7 for bolta an .tu these shall be designed to permit ultrasoni
49、c testing for bond, and fabricated and inspected in accordance with NAVSHIPS 0900-001-7000, except that requirements for use of preinserted rings are applicable only to pipe fittings. including entire double tube sheet assembly, shall be in accordance with class A-F of MIL- STD-278 except 4s modified herein. Welded joints on the salt water side shall be radio- graphable except for vent and drain nipples. Waterbox vent and drain nipple welded con- n
