1、12 Sepuer 1984 SUPERSEDING MILK-1 8186C( MC) 15 March 1971 . MILITARY SPECIFICATION CRWS, SERVICE CAP This specification is approved for use by U. S. Marine Corps, Department of the Navy, and is available for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This
2、specification covers requirements for removable service cap crowns. 1.2 Classification. and sizes as specified (see 6.2): The service cap crams shall be of the following typs Type I - Polyester/rayon Gabardine; White Type II - Wool Serge; Green Schedule of sizes 6-3/8 6-7/8 7-1/4 6-1/2 7 7-3/8 6-5/8
3、 7-1/8 7-1/2 6-3/4 2. APPLICABLE DOCUMENTS 7-5/8 7-3/4 2.1. Govemnt documents. 2.1.1 Specifications, standards, and handbooks. Unless otherwise specified, the follciwing specifications, standards, and handbooks of the issue listed in that issue Standards (DODISS) specification to the of the Departme
4、nt of Defense Index of Specifications and specified in the solicitation form a part of this extent spcified herein. Beneficial canments (recunmendations, additions, deletions) and any pertinent data which may be of use in improving this docunent should be addressed to the Cammandant of the Marine Co
5、rps, Headquarters, U. S. Marine Corps (LMA-1) , Washington, Dc 20380 , by using the sel-addressed Standardization Docment Improvement Proposal (DD Fbnn 1426) appearing at the end of this docunent or e by letter. / FSC 8405 THIS DOCUMENT CONTAINS is, PAGES Provided by IHSNot for ResaleNo reproduction
6、 or networking permitted without license from IHS-,-,-MIGC-l8186D(MC) SPECIFICATIONS FEDERAL V-“-285 V-Ic30 1 DDD-G20 PPP-B-636 PPPB-676 PPP-F-45 MILITARY - Tnread, Polyester. - Thread, Silk. - Label; For Clothing, EQuipage And lkntage - Box, Shipping, Fiberboard. - Box, Set-up. - Tape, Gunmed Paper
7、, Winforced And Plain, For (General Use). Sealing and Securing. MIL-C-368 MIM-823 - Cloth, Satin, Rayon And Cloth, Twill, Rayon. - Cloth, Serge, Wml; Wool And Nylon, Polyester And m1. MIGC-20268 - Frame, cap, Mans. MIL-C-41820 - .Cloth, Gabardine, Polyester And Rayon. STAJXARDS FEDERAL FED-SID-75 1
8、- Stitches, Seams, And Stitchings. MILITARY MIL-STD-105 MIGSTD-129 MIGSTD-147 - Palletized Unit Loads. MIGSTD-1394 - Sampling Procedures And Tables For Inspection By - Marking For Shipnent And Storage. - Provisions for Evaluating Quality of Cap Crowns. Attributes. (Copies of specifications, standard
9、s, handbooks, drawings, and publications required by manufacturers in connection with specific acquisition functions should be obtained frcan the contracting activity or as directed by the contracting officer.) 2.1.2 Other Government docments, drawings, and publications. Ihe following .other Governm
10、ent documents, drawings, and publications form a part of this specification to the extent specified herein. LAWS AND REIGULATIONS U. S. POSTAL SEMCE MANUAL (Application for copies should be addressed to the Superintendent of Documents, U. S. Gxermnt Printing Office, Washington, Dc 20402.) 2 Provided
11、 by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- -. . - - MIL-C-LLbD LJ W 7977706 0383323 7 W MIL-C-l8186D(MC) 2.2 other publications. The following document(s) form a part of this specification to the extent specified herein. The issues of the docunents O w
12、hich are indicated as Dol) adpt4 shall be the issue listed in the current DoDISS and the supplement thereto, if applicable. UNIFORM CLASSIFICATION COMMITIF,E, Iy;ENT Uniform Freight Classification Rules (Application for copies should be addressed to the Uniform Classification Canmittee, Rmm 1106, 22
13、2 South Riverside Plaza; Chicago, Illinois 60606.) NATIONAL MDTOR FREIGH“ TRAFFIC ASSOCIATION, INC., XENT . National Mtor Freight Classification (Application for copies should be addressed to the American Trucking Asmiation, Inc., Tariff Order Section, 1616 P Street, N. W., Washington, DC 20026 . )
14、2.3 Order of precedence. In the event of a conflict beteen the text of this specification and the references cited herein, the text of this specification shall take precedence. 3. RJQUIREMENTS 3.1 Standard sanples. and information to the supplier (see 6.3). may appear in the sample, in which case th
15、e specification shall govern. The standard sanple is furnished solely for guidance Variation from this specification 3.2 First article. Unless otherwise specified (see 6.2), before production is canmenced, a finished crown shall be submitted, or made ready for the contracting officer or his authoriz
16、ed representative for inspection. The approval of the first article authorizes the comnencement of production but does not relieve the supplier of responsibility for compliance with all provisions of this specification. %e first article shall be manufactured by the supplier in the sane facilities to
17、 be used for the manufacture of the production item. 3.3 Materials 3.3.1 Basic material. The basic material for each type crown shall conform to the following: (a) Type I. Cloth, gabardine, polyester/rayon, 8 ounce, white shade 2400 conforming to type III class 1 of MIL-C-41820. (b) Type II. Cloth,
18、mol, serge, 15-ounce, green shade 2234 conforming to type I, class 5 of MIL-C-823. _ 3.3.2 Lining for crown (type II). %e material for lining the type II crown shall be cloth, rayon, twill, 3.7-ounce, confonninq to class 1 of MIL-C-368. O The color of the lining shall be green shade 2208. - 3 Provid
19、ed by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I -7 MIL-C-LL6D 4 a 7797906 03L22q 9 m, MIGC-l8186D(MC) 3.3.3 Thread. Thread for seaming, stitching, overedging and for making buttonholes shall be as followc for each type crown: perations Ceaning, stitching
20、 Overedge stitching Buttonholes Ihread Polyester ype I (inside and outside); TYE II (inside) i type II crwwn is intended to be dry cleaned. Label shall shaw fastness to laundering and dry cleaning. 3.4 Design. The crm shall be the Marine Corps design shown on Figure 2 having a one-piece*crown, two f
21、ront and two back quarters, a two-ply one-piece headband, one buttonhole at each side of headband for attaching crm to cap frane, two metal eyelets in each side and one in front, raw edges overedge stitched, and the cram of type II fully lined with rayon cloth. fie crms are designed to properly fit
22、the cap frame and crown support with which they are intended to be used (see 6.1 ) . 3.5 Patterns. Standard patterns shall be furnished to the supplier by the Government. The standard patterns provide a 1/4-inch allowance for all sem except as otherwise specified in Table I. Standard patterns show s
23、ize, sean allowance, direction lines for cxitting, and are marked or notched for proper cutting, placement and assembly of the component parts. 3.5.1 List of pattern parts. The crowns shall be cut frai the materials specified herein in accordance with pattem.parts indicated below: I tem Pattern nome
24、nclature - 1. 2. 3. 4. 5. No. of nit parts Material: Basic material Quarters, front Quarters, back Crown Headband Material: Cloth, rayon, twill Lining, crown (type II) 2 2 1 1 1 3.6 Construction. The crowns shall be manufactured in strict accordance with the operations and the stitch, sean, and stit
25、ching types specified in Table I. The supplier is not required to follow the exact sequence of the operations as listed in Table 1,but all operations specified shall be used to manufacture the crms. 3.6.1 Stitches, seans, and stitching. The stitch, secan, an stitching types specified in Table I shal
26、l conform to FED-STD-751. Whenever two or mre stitch or sean types are specified for the same operation, any one of them my be used. where stitch type 401 is used, the looper (underthread) shall be on the inside of the crown. The number of stitches per inch as specified in Table I indicates the minh
27、um and maximum number permitted. Overedge or serge stitching shall be done on serging machines with knife attachment properly set to trim the raveled edge without cutting material. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.6.1.1 Tacking and b
28、ackstitching. Ends of sem and stitching produced with 301 type stitch when not caught in other seans or stitching shall be backtacked not less than 1/4 inch. Thread breaks (all stitch types).shall be secured by stitching back of break not less than 1/2 inch. When stitch type 401 is used, ends of sem
29、 and stitching shall be caught in other seans or stitching, and skipped stitchesand thread breaks may be repaired using stitch type 301 back-stitched not less than 1/2 inch on each side of the skip or break. 3.6.2 Shade marking. The -nent parts of the cram shall be marked to insure a uniform shade a
30、nd size throughout the crown. Any method of shade marking may be used except: (a) Corrosive metal fastening devices. (b) Adhesive type tickets which Shaw discoloration and the adhesive (c) Any marking mediun hich muld tend to leave a permanent mark. which adheres to the material upon removal of the
31、tickets. NO - 1 2. TABLE I MANUFACTURING REQUIREMENTS OPERATION Cutting. a. Cut crowns in strict accordance with patterns furnished by the Government. b. Cut materials in the direction indicated by directional lines on the patterns. c. type cram fran one piece of the applicable basic material. Cut t
32、he capnent parts of each d. Cut crown lining for type II crowns frm one piece of rayon twil: matria . Replacement of damaged parts. a. Replace, at th of cutting, an) part containing danages such as holes or seriously weakening defects such as smashes, multiple floats, and slubs likely to develop int
33、o holes. STCH TYPE SEAM/ STCH TYPE - STCHI IN NDL mass BOB/ LPR a 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-LL86D 84 H 7777706 038LL27 4 I Y NO 2. 3. 4. MIGC-l8186D(MC) TABLE I MANUFACTURING QUIREMENTS OPERATION Replacement of damaged p
34、arts. (cont b. Replace any part damagged during the manufacturing process by needle chews which may be expected to develop into a hole, scissor or knife cuts, tears, holes, mends, burns and large exposed drill holes. Shade rnarkinss. a. Mark or ticket all component parts of crowns to insure proper a
35、ssembly and a uniform shade and size throughout the crm. b. fastening devices and the sew-on tickets are prohibited on the rayon 1 ining . The use of tickets with metal c. Adhesive type shade tickets, when used, shall be adhered to the inside of the crowns. Make headband. Finished appearance. The ba
36、nd shall finish snooth and fiat and center back sean shall spread open without twists, pleats, puckers or other distortion. The band shall be uniform in shape. Edgestitching shall be uniform in width. a. one ply of basic material. The headband shall be made of b. hall be joined without twists, iucke
37、rs, pleats or other distortion. ill topstitching shall be uniform. i. Each quarter shall consist of ne ply of basic material. i. if all quarters. Serge the raw side and top edges :. ;ides 1/4 inch frm edges. Sean quarters together at the i. Spread open seams and topstitch zach quarter 1/16 to.3/32 i
38、nch fran joining sean for quarters. roin lining to crown (type II crowns nly 1 pinished appearance. The lining ;hall be joined to cram without ileats, puckers or other . iistortions. The stitches shall not E visible on the outside of the 5nished crown. i. Sem rayon lining to crown 1/8 :o 3/16 inch f
39、ran edge. 1. ?wes of crown and lining. veredge stitch together the raw hreredge stitch crown (type i only) L. :he crown. Overedge stitch the raw edges of - STCH TYPE 7 504 or 505 30 1 30 1 30 1 or 401 504 or 505 504 or 505 8 SEAM/ STCH TPPE iFd- 1 IN-1 SZ-3 (a) sz-3 (b) Sa-1 Sa-1 Fd- 1 Fd- 1 Fd-1 Fd
40、-1 STCHI IN 6-8 6-8 1 2-1 6 12-1 6 -6-8 6-8 6-8 6-8 6-8 6-8 NDL 70/2 70/2 A A A (Type (Type. (silk A A 70/2 70/2 70/2 70/2 BOB/ LPR Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-LLbD 84 7977706 03LL27 d 8. 9. MIM-1 81 86D (MC) TABLE I MANUFAC
41、TURING REOU OPEWTION Join quarters to crown. Finished appearance. Quarters shall be joined to cram without twists, puckers, pleats or other distortion. The topstitching shdl be uniform. a. Position quarters on outside of crown with eges even and notches matching and join with a 1/4-inch seam. b. pre
42、ssing iron. c. Topstitch crown and quarters 1/16 to 3/32 inch frm sem joining quarters to crown. Press sean open with heated Join headband to uuarters. Finished appearance. Headband s.iall be joined to quarters without twists, puckers, pleats or other distortion. The joining sean of headband shall b
43、e in line with back sean of quarters. a. quarters with raw eges even, with notches matching and with joining seam of headband matching back seam of quarters. Position cartbination identification size label 1-1/4 + 1/4 inch to right or left of center backsean with the top edge of label lapped approxi
44、mately 3/16 inch on underside of headband. Position headband on outside of b. label, by seaming and overedging the raw edges in one operation. bight of the overedge stitching shall be 1/4 inch. Join headband to quarters, with The 9 STCH TYPE 30 1 30 1 515 or 516 or 51 9 LEMENTS STCH/ IN 12-16 12-1 6
45、 10-14 NDL A A A (Type (Type (silk A BOB/ LPR Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- NO 10. 11. 12. 8 I MIL-C-LLbD 4 = 7777706 03LL30 4 MIkC-l8186D(MC) TABLE I MANUFACTURING REQUIREMENTS OPERATI ON Tbwtitch auarters-headband seam. Finished
46、appearance. The raised ege of quarters shall be uniformly topstitched without twists, puckers, pleat s or other dis tort ions . a. Turn back the quarters at the headband - quarters joining sean arad topstitch the quarters 1/16 to 3/32 inch fran the raised edge. stitching shall be through the headban
47、d-quarters - label joining seam allowance. The Make buttonholes. Finished appearance . The buttonholes shall be clean cut, well made and correctly positioned. The stitching shall be securely caught in the fabric. Buttonholes shall finish parallel to and 3/8 + 1/16 inch from lower edge of heaaband wi
48、th the purling on the outside. Center of buttonholes shall be 5-3/4 - +1/8 inches fran center front of crown. a. Mark the right and left side, respectively, of the headband 5-3/4 inches from center front of crown for the location of one buttonhole. b. buttonhole, cut 3/4 to 1 inch long, at each of t
49、he marks, securely tacking ends of buttonhole. Make a horizontal, straight type Attach eyelets. Finished appearance. The eyelets shall be attached fran the outside and securely clinched on the inside without distortion of, or damage to, the crown or without splitting the flange of the eyelet. eyelet shall be centered on the front sean; the side eyelets shall The front STCH TYPE 30 1 But- ton h
