1、AMSC N/A FSC 6145 INCH-POUND MIL-DTL-24640/1E 8 November 2011 SUPERSEDING MIL-DTL-24640/1D 22 August 2002 DETAIL SPECIFICATION SHEET CABLE, ELECTRIC, -20 TO +105 C, 600 VOLTS, LIGHTWEIGHT, TWO-CONDUCTOR, LOW POWER, TYPES DX AND DXWB This specification is approved for use by all Departments and Agenc
2、ies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and MIL-DTL-24640. Construction, Non-Watertight (DX) and Watertight (DXWB) First - 19-strand, tin-coated copper conductor and AWG size in accordance with table I. W
3、atertight constructions shall be constructed with 7 strands. Second - Component wires shall be SAE-AS81044/12, except identification shall be in accordance with the codes and methods of MIL-DTL-24640. Testing shall be done in accordance with the component wire ratings and requirements listed on this
4、 specification sheet. Conformance testing shall be in accordance with SAE-AS81044 prior to cabling. Identification codes applied using Method 1 or 3. If Method 1 is used, component wire shall be white. Third - Two component wires cabled together. Fourth - Optional binder tape. Fifth - Cross-linked p
5、olyolefin jacket (see table I for thickness). NOTE: Manufacturers identification tape or thread is required (see 3.7.3). TABLE I. Construction details. PIN M24640/1 Type number AWG size Jacket thickness (inch) (min.) Cable diameter (inch) Cable weight (pounds per 1000 feet) (max.) Conductor resistan
6、ce per 1000 feet (ohms) (min.) (max.) -01UN -02UN -03UN -04UN DX-3 DX-4 DXWB-3 DXWB-4 16 14 16 14 0.031 0.034 0.031 0.034 0.223 0.266 0.233 0.276 0.241 0.286 0.251 0.296 39.4 56.8 45.4 67.8 4.98 3.18 4.33 2.78 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from
7、IHS-,-,-MIL-DTL-24640/1E 2 REQUIREMENTS: Qualification required. Construction details: See table I. Component wire: The component wire shall be in accordance with SAE-AS81044 and shall be tested in accordance with the following wire ratings and additional requirements. Temperature rating 150 C (302
8、F) (max.) conductor temperature Voltage rating 600 volts (root mean square) at sea level Accelerated aging Non-blocked Oven temperature, 3002 C (5723.6 F) for 6 hours Water-blocked Oven temperature, 2502 C (4823.6 F) for 6 hours Blocking 1502 C (3023.6 F) Flammability 30 seconds (max.) 3.0 inches (m
9、ax.) No flaming of tissue paper Humidity resistance 5000 megohms for 1000 feet (min.) insulation resistance after humidity exposure Dielectric test (100% test) Primary insulation Impulse test - 6.0 kV (peak) or 3 kHz spark test - 1.5kV root mean square Component wire Impulse test - 8.0 kV (peak) or
10、3 kHz spark test - 5.5kV root mean square Insulation resistance 5000 megohms for 1000 feet (min.) Life cycle Non-blocked Oven temperature, 2002 C (3923.6 F) for 168 hours Water-blocked Oven temperature, 2002 C (3923.6 F) for 120 hours Physical properties of primary insulation: Tensile strength 2500
11、lb/in2(min.) Elongation 150 percent (min.) Shrinkage Non-blocked 0.125 inch (max.) at 3002 C (5723.6 F) Water-blocked 0.125 inch (max.) at 2502 C (4823.6 F) Surface resistance 500 megohms inches (min.), initial and final readings Thermal shock Oven temperature, 1502 C (3023.6 F) Maximum change in me
12、asurement 0.060 inch Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-24640/1E 3 Wet dielectric test 2500 volts (root mean square) Wrap test Mandrel wrap test required INSPECTION: Basic Electricals: Conductor resistance (ohms/1000 feet at 25 C
13、, max.) See table I Voltage withstand (volts, root mean square, min.) Conductor to conductor 2000 Conductor to shield Not applicable Shield to shield Not applicable Insulation resistance (megohms/1000 feet, min.) 2500 Conductor continuity No failure Jacket flaws No failure Group A: Visual and dimens
14、ional No failure Capacitance: Mutual capacitance (at 1 MHz, picofarads/foot (pF/ft), max.) Not applicable Capacitance unbalance (percent, max.) Not applicable Characteristic impedance (at 1 MHz, ohms) Not applicable Watertightness (Type DXWB only) No failure (see table IX of MIL-DTL-24640 for limits
15、 of water leakage) Weight No failureGroup B: Cold bending No failure Drip (Type DXWB only) No failure Cross-link proof test (percent, max.) Jacket 50 Drip Not applicable Tear (lb/in thickness, min.) 35 Physicals (unaged) Jacket Tensile strength (lb/in2, min.) 1300 Elongation (percent, min.) 160 Atte
16、nuation (at 3 MHz, dB/100 feet, max.) Not applicable Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-24640/1E 4 Gas flame (1 hour) Not applicable Group C: Physicals (aged), air oven Jacket Tensile strength (percent of unaged, min.) 60 Elongat
17、ion (percent of unaged, min.) 60 Permanence of printing 25 (conductor insulation, cycles, Method 1 only, min.) Permanence of printing (jacket, cycles, min.) 125 Heat distortion (percent of unaged, max.) 30 Cable sealant removability (Type DXWB only) No failure Shrinkage No failureSurface transfer im
18、pedance Milliohms per meter (max.) Not applicable EMP response (dB, min.) Not applicable Group D: Flame propagation No failure Qualification Inspection: Qualification inspection shall include basic electricals; groups A, B, C, and D; plus the following: Aging and compatibility cable No failure Acid
19、gas equivalent (percent, max.) Jacket 2 Fillers 2 Insulation 18 Halogen content (percent, max.) Jacket 0.2 Fillers 0.2 Immersion (jacket) Tensile strength (percent of unaged, min.) 50 Elongation (percent of unaged, min.) 50 Smoke index (max.) Jacket 25 Fillers 45Provided by IHSNot for ResaleNo repro
20、duction or networking permitted without license from IHS-,-,-MIL-DTL-24640/1E 5 Insulation 10Toxicity index (max.) Jacket 5 Fillers 5 Insulation 1.5 Durometer (jacket) - Type A (hardness, min.) 80 Weathering (jacket) No failure Fungus resistance No failure Abrasion resistance No failure Gas flame (3
21、 hour) Not applicable Component wire No failure UNIT ORDERING LENGTHS: Type and size Feet (nominal) All types and sizes 500 CHANGES FROM PREVIOUS ISSUE: Marginal notations are not used in this revision to identify changes with respect to the previous issue due to the extent of the changes. Custodian
22、s: Preparing Activity:Army MI Navy SH Navy SH (Project 6145-2009-069) Review Activities: Army AR, AV, CR, CR4 Navy CG, EC DLA CC NOTE: The activities listed above were interested in this document as of the date of this document. Since organizations and responsibilities can change, you should verify the currency of the information above using the ASSIST Online database at https:/assist.daps.dla.mil. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
