1、 INCH-POUND MIL-PRF-32007 6 March 2003 PERFORMANCE SPECIFICATION OILY WASTEWATER SEPARATION SYSTEM, 6.7-GALLON PER MINUTE NAVY INTEGRATED MEMBRANE SYSTEM (NIMS) This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification
2、 covers a fully automated and self-contained Navy Integrated Membrane System (NIMS) capable of providing treatment of oily wastewater found onboard Naval vessels at a rate of 6.7 gallons per minute (gpm). The effluent of the NIMS will contain no more than 15 parts per million (ppm) oil. 2. APPLICABL
3、E DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to e
4、nsure the completeness of this list, document users are cautioned that they must meet all specified requirement documents cited in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifica
5、tions, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto, cited in the solicitati
6、on (see 6.2). SPECIFICATIONS DEPARTMENT OF DEFENSE MIL-PRF-680 - Degreasing Solvent Comments, suggestions, or questions on this document should be addressed to Commander, Naval Sea Systems Command, ATTN: SEA 05Q, 1333 Isaac Hull Avenue, SE, Stop 5160, Washington Navy Yard DC 20376-5160 or emailed to
7、 commandstandardsnavsea.navy.mil, with the subject line “Document Comment”. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at www.dodssp.daps.mil. AMSC N/A FSC 4610 Provided by IHSNot for ResaleNo reproduction or
8、 networking permitted without license from IHS-,-,-MIL-PRF-32007 MIL-S-901 - Shock Tests H.I. (High-Impact) Shipboard Machinery, Equipment, and Systems, Requirements for MIL-DTL-5624 - Turbine Fuel, Aviation, Grades JP-4, JP-5, and JP-5/JP-8 ST MIL-PRF-9000 - Lubricating Oil, Shipboard Internal Comb
9、ustion Engine, High Output Diesel MIL-D-16791 - Detergents, General Purpose (Liquid, Nonionic) MIL-PRF-16884 - Fuel, Navy Distillate MIL-PRF-17331 - Lubricating Oil, Steam Turbine and Gear, Moderate Service MIL-F-24385 - Fire Extinguishing Agent, Aqueous Film-Forming Foam (AFFF) Liquid Concentrate,
10、for Fresh and Seawater MIL-DTL-24643 - Cables and Cords, Electric, Low Smoke, for Shipboard Use, General Specification for MIL-PRF-32097 - Filtration Module, Oily Waste Membrane Type STANDARDS DEPARTMENT OF DEFENSE MIL-STD-167/1 - Mechanical Vibrations of Shipboard Equipment (Type I - Environmental
11、and Type II - Internally Excited) MIL-STD-461 - Requirements for the Control of Electromagnetic Interference Characteristics of Subsystems and Equipment MIL-STD-740/1 - Airborne Sound Measurements and Acceptance Criteria of Shipboard Equipment MIL-STD-740/2 - Structureborne Vibratory Acceleration Me
12、asurements Acceptance Criteria of Shipboard Equipment MIL-STD-777 - Schedule of Piping, Fittings, Valves, and Associated Piping Components for Naval Surface Ships MIL-STD-810 - Environmental Engineering Considerations and Laboratory Tests MIL-STD-1310 - Shipboard Bonding, Grounding, and Other Techni
13、ques for Electromagnetic Compatibility and Safety MIL-STD-1399, - Interface Standard for Shipboard Section 300 Systems, Section 300, Electric Power, Alternating Current (Metric) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32007 MIL-STD-
14、1553 - Digital Time Division Command/Response Multiplex Date Bus (Unless otherwise indicated, copies of the above specifications, standards, and handbooks are available from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4/D, Philadelphia, PA 19111-5094 or http:/astimage.daps.
15、dla.mil/quicksearch/ or www.dodssp.daps.mil.) 2.2.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues are those cited in the
16、solicitation. ENVIRONMENTAL PROTECTION AGENCY (EPA) EPA Method 1664 - Guidelines Establishing Test Procedures for the Analysis of Oil and Grease and Non-Polar Material (Applications for copies should be addressed to Environmental Protection Agency, National Technical Information Service 5285 Port Ro
17、yal Road, Springfield, VA 22161 or www.epa.gov. NAVSEA DWG 803-6983497 - Membrane Module, Detail (Copies of this drawing are available from Commander, Naval Sea Systems Command, ATTN: SEA 05Q, 1333 Isaac Hull Avenue, SE, Stop 5160, Washington Navy Yard DC 20376-5160.) 2.3 Non-Government publications
18、. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of the documents that are DoD adopted are those listed in the issue of the DoDISS cited in the solicitation. Unless otherwise specified, the issues of documents not listed in
19、 the DoDISS are the issues of the documents cited in the solicitation (see 6.2). AMERICAN SOCIETY OF SANITARY ENGINEERING (ASSE) ASSE 1013 - Reduced Pressure Principle Backflow Preventers (Application for copies should be addressed to American Society of Sanitary Engineering, 901 Canterbury Road, Su
20、ite A, Westlake, Ohio 44145 or www.asse.org.) ASTM International ASTM D1141 - Standard Practice for Substitute Ocean Water ASTM F1155 - Standard Practice for Selection and Application of Piping System Materials ASTM F1166 - Standard Practice for Human Engineering Design for Marine Systems, Equipment
21、 and Facilities (Application for copies should be addressed to ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959 or www.astm.org.) INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE) IEEE 45 - IEEE Recommended Practice for Electric Installations on Shipboard 3 Provided
22、 by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32007 IEEE 1284 - IEEE Standard Signaling Method for a Bidirectional Parallel Peripheral Interface for Personal Computers IEEE 1451.2 - A Smart Transducer Interface for Sensors and Actuators - Transduce
23、r to Microprocessor Communcation Protocols and Transducer Electronic Data Sheet (TEDS) Formats (Application for copies should be addressed to Institute of Electrical and Electronics Engineers, IEEE Service Center, 445 Hoes Lane, P.O. Box 1331, Piscataway, NJ 08855-1331 or www.ieee.org.) INTERNATIONA
24、L STANDARDS ORGANIZATION (ISO) ISO 12103-1 - Road Vehicles - Test Dust for Filter Evaluation - Part 1: Arizona Test Dust (Copies can be obtained on the Internet at http:/www.iso.ch/) NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA) NEMA 250 - Enclosures for Electrical Equipment (1000 Volts Maxim
25、um) (Application for copies should be addressed to National Electrical Manufacturers Association, 1300 N. 17thStreet, Suite 1847, Rosslyn, VA 22209 or www.nema.org.) 2.4 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of thi
26、s document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article. When specified (see 6.2), a sample shall be subjected to first article inspection in accordance with 4.1.1. 3.2
27、 Material. The contractor shall select the materials, but the materials selected shall be capable of meeting all of the requirements specified herein. All materials shall be commercially available and conform to applicable commercial marine standards and practices. No toxic chemicals or hazardous su
28、bstances shall be used. 3.2.1 Wetted materials. All materials in contact with the oily wastewater and/or processed byproducts shall be compatible, with no evidence of deleterious effect, with the following: seawater; diesel fuel marine fuels specified in MIL-PRF-16884; turbine fuels specified in MIL
29、-DTL-5624, 2190 TEP steam lube oil specified in MIL-PRF-17331, and 9250 diesel lube oil specified in MIL-PRF-9000; and contaminants such as bleach, acetone, paint thinner, degreasing solvent specified in MIL-PRF-680 (Type III), and aqueous film forming foam specified in MIL-F-24385. In addition, all
30、 materials in contact with the mixture recirculated through the membrane filtration modules shall be both erosion and corrosion resistant (e.g., glass reinforced plastic, titanium, etc.) and not degrade performance of the membranes. 3.2.2 Dissimilar metals. Dissimilar metals shall not be used in int
31、imate contact with each other unless protected against galvanic corrosion. Sacrificial anodes are not permitted. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32007 3.2.3 Material deterioration, prevention and control. The NIMS shall be f
32、abricated from compatible materials, inherently resistant to or treated to provide protection against corrosion and microbial deterioration for the systems service life and in any shipboard and storage environment specified herein. 3.2.4 Identification of materials and finishes. The contractor shall
33、 identify the specific material, material finish or treatment for use with component and subcomponent. 3.2.5 Electrical cable materials. All electrical cable materials shall meet the low smoke requirements of MIL-DTL-24643. 3.3 Recycled, recovered, or environmentally preferable materials. Recycled,
34、recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.4 Environmental considerations. The NIMS shall be capa
35、ble of meeting the following environmental requirements and operational constraints: 3.4.1 Shock. The NIMS shall meet the requirements of Grade B, Class I, Type A shock in accordance with MIL-S-901. 3.4.2 Environmental vibration. The NIMS shall meet the Type I vibration requirements in MIL-STD-167/1
36、. 3.4.3 Internally excited vibration. All NIMSs rotating machinery shall meet the Type II vibration requirements in MIL-STD-167/1. 3.4.4 Airborne noise. The NIMS shall meet the requirements of airborne noise in MIL-STD-740/1 for Grade E equipment. 3.4.5 Structureborne noise. The NIMS shall meet the
37、requirements of generated structureborne noise in MIL-STD-740/2 for Type II equipment. 3.4.6 Electromagnetic compatibility. The NIMS shall meet with the electromagnetic emissions and susceptibility requirements in MIL-STD-461 for auxiliary equipment operating in a machinery space of the intended shi
38、p, or class of ship (see 6.2). 3.4.7 Operational temperatures. The NIMS shall meet specified performance requirements when operating in an ambient air temperature environment range of 50 oF to 122 oF. 3.4.8 Storage (non-operating) temperatures. When in a non-operating state, the NIMS shall not be da
39、maged nor shall subsequent operational performance be degraded as a result of being subjected to ambient air temperatures ranging from 40 oF to 158 oF. 3.4.9 Humidity. The NIMS shall not be damaged nor shall subsequent operational performance be degraded when subjected to the combined temperature an
40、d relative humidity profiles in MIL-STD-810, Method 507.4. 3.4.10 Inclination. The NIMS shall operate as specified herein and prevent loss of fluid when inclined at the rate of 5 to 7 cycles per minute in one phase to angles of 15 degrees on both sides of the vertical for a period of not less than 3
41、0 minutes. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32007 3.4.11 Salt fog. The NIMS shall remain fully operational during and after a 48-hour exposure to salt fog as specified in MIL-STD-810, method 509. 3.5 Design. The NIMS shall co
42、nsist of a primary separation system, a secondary separation system using filtration modules with membranes, a waste oil concentrate discharge system (see 6.6.1), a potable water distribution system, and a control system including sensors. The NIMS shall be a fully automatic and package-type (skid-m
43、ounted) unit ready for operation (turn-key system) with the ships architecture. A pneumatic distribution system shall be required if the contractor design utilizes externally provided compressed air. Guidance for the NIMS design is provided in 6.3.2. 3.5.1 Separation systems. The NIMS shall incorpor
44、ate a two-stage separation process consisting of primary and secondary separation systems. The primary separation system shall consist of a feed (see 6.6.4) subsystem (see 6.6.11) and a primary separator. The secondary separation system shall consist of two membrane filtration modules conforming to
45、MIL-PRF-32097 and the interface requirements of NAVSEA DWG 803-6983497, installed in a cross-flow recirculation subsystem, and connected to a permeate discharge subsystem. The secondary separation system, with the filtration modules installed, shall maintain a 100-to-1 volume reduction factor (see 6
46、.6.13) of the primary separation effluent (see 6.6.3). The interface requirements between the primary and secondary separation systems shall be as specified in 3.7.1.1. The filtration module interfaces shall be as specified in 3.7.1.2. 3.5.2 System connections. The NIMS inlet and outlet ship interfa
47、ce connections shall consist of the following: oily wastewater feed (suction) inlet, permeate discharge, concentrate discharge, flushing water discharge, potable water inlet, and if necessary, a compressed air inlet. The NIMS shall be equipped with the necessary electrical connections to receive shi
48、p-supplied electrical power, transfer data signals, and receive electrical signals from the ships oily waste holding tank (OWHT) (see 6.6.7) and waste oil tank (WOT) (see 6.6.14) tank level reading switches. The NIMS shall also be equipped with sampling ports to allow manual sampling of oily wastewa
49、ter feed, primary separation effluent, permeate (see 6.6.9) produced from each individual membrane filter module, and concentrated oil. 3.5.3 Size and weight. The NIMS shall not exceed 79 inches high by 102 inches wide by 42 inches deep and a wet weight of 5000 pounds when fully assembled. 3.5.4 Power consumption. The NIMS power consumption shall not exceed 23 kilowatts (kW), with a current draw not to exceed 30 amps steady state. 3.5.5 Compressed air consumption. The NIMS compres
