1、SPECIFICATIONS Milit ar y MIL-A -25 50 MIL-G -4343 MIL-S -5002 1-8585 MIL-A-8625 MIL-G-23827 MIL - L- 8 93 7 MIL-C-26047 STANDARDS Military MIL-s TD - i05 MIL-STD-109 MIL-s TD - 1167 - Ammunition and Special Weapons, General - Grease, Pneumatic System - Surface Treatment, and Metallic Coatings for M
2、etal Surfaces of Weapons Systems - Primer, Coating, Zinc Chromate, Low - Moisture S ensi-&ivity - Anodic Coatings, for Aluminum and Aluminum Alloys - Grease, Aircraft and Instrument, Gear and Actuator Screw - Lubricant, Solid Film, Heat Cured - Coating, Nickel - Phosphorus, Electroless, Specificatio
3、n for Nickel Requirements for - Sampling Procedures and Tables for Inspection - Quality Assurance Terms and Definitions - Ammunition Data Card by Attributes Fsc i377 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-R-1LlO1 13 m 7777706 027h707 3 m
4、 MIL-R- 14801 (MU) 2.1 (Contd) DmWINGS Munitions Command Cg233331 (29233334 - Carton, Packing Ammunition for Remover, - Box, Packing Ammunition for Remover, Aircraft Canopy, P/N 2218-18 Aircraft Canopy, P/N 2218-18 Talley Industries (Code Ident. No. 98708) 2 218 - 18 - Actuator, Canopy, Electro, Mec
5、hanical Ballistic Emergency Removal PUBLICATIONS Air Force Technical T .O. llP4-11-3 - Overhaul Instructions with Parts Breakdown, Canopy Actuator, P/N 2218-18 (Copies of specifLcations, standards, and drawings required by suppliers in connection with specific procurement functions should be obtaine
6、d from the procuring activity or as directed by the Contracting Officer.) 2.2 Other Publications.- The following document forms a part of this specification to the extent specified herein. Unless otherwise indicated, the issue in effect on date of invitation for bids or request for proposal shall ap
7、ply. ASA 46.1 - Surface Texture, (Application for copies should be addressed to the Amercian Standards Association, 10 East 40th Street, New York, N.Y. 10016) 3.1 General.- Materials, parts and assemblies shall comply with the re- quirements specified in T.O. llP4-11-3, and referenced specifications
8、 and standards. I 3.2 Assembly torque.- The assembly torque for the installation of remover component parts shall be in accordance with requirements specified in Figure 2-7 of T.O. llP4-11-3. .- , =. .: i - 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from I
9、HS-,-,-flIL-R-3LIBO3 33 m 7979906 0296930 T m - - MIL-R-14801( MU) 3.3 Remover assembly.- The overhauled remover shall contain new parts in accordance with Table I: TABU I Name of Part Seal, O-Ring Seal, O-Ring Seal, O-Ring Seal, O-Ring Seal, O-Ring Seal, O-Ring (2 ea reqd) Seal, O-Ring Seal, O-Ring
10、 Seal, O-Ring Seal, O-Ring Seal, O-Ring Seal, O-Ring Basket, Cover Gasket Grommet Spring Spring, Compression Cartridge Bushing (2 ea reqd) Retainer Pin, Retaining Shear, Pin Pin, Straight Wiper, Tube Wiper, Tube Label, Identification Plat e, Instruct ion Label, Warning Pin, Cotter Set Screw Set Scre
11、w Plug, Shipping cap, Plug 3 Part Number Msgo21-010 m9021-o12 Ms9021-o21 MS 9021-029 kEgo21-O30 &E 921-034 I49 921-135 2-25 (Tetraflour, Inc,) 2-26 (Tetraflour, Inc,) 2-29 (Tetraflour, Inc.) 2-30 (Tetraf lour, Inc . ) 2-31 (Tetraflour, Inc . ) 2218-53 (Talley Ind.) 2218-37 (Talley Ind. ) 1145-57 (Ta
12、lley Ind. ) 1146-221 (Talley Ind. ) 2218-67 (Talley Ind . ) 2218-24 (Talley Ind. ) 2218-111 (Talley Ind . ) 1605-50 (Talley Ind . ) 2218-60 (Talley Ind. ) 2218-25 (Talley Ind . ) 2218-27 (Talley Ind . ) 1424-128 (Talley Ind.) 281-15-12 (repace w/atest m56 5D 10325 ANS 5AkH2 I?dtO (Protective Closure
13、s, nc.) 12 (Protective Closures, nc. ) Ms35490-4 28585-219 i0536008 8593294 . Std. Plff24665-88 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-R-LLIOL 13 m 7777706 02767LL L m MIL-R-14801 (MU) 3.4 Fmct ional 3.4.1 Motor.- The motor shall comply
14、with the requirements of paragraph 3.3 of T.O.llP4-11-3. 3.4.2 Operating load.- The remover shall be cycled electrically in accordance with the alternate Actuator Test Procedure, paragraph 3-2, T.O. 1194-31-3. in Figure 3-2 of T.O. 1194-11-3. linear retraction and motor current drain shall comply wi
15、th requirements in paragraph 3-2, T.O. 1194-11-3. The requirements (paragraphs 3-2 f and 3-2 g, T.O. 1194-11-3) for cycling the remover under opposing retraction loads shall not apply. below shall apply, item is being subjected to the opposing loads (Condition III, maximm tension load, Figure 3-2 of
16、 T.O. 1194-11-3). tract the item shall not exceed 23.5 seconds and the motor current shall not exceed 10 weres, wkiile the item is being subjected to the opposing loads. The operating loads shall comply with the load traces as depicted The time required for linear extension, Instead, the retraction
17、load requirements specified in 3.4.2.1 3.4.2.1 The remover shall be capable of being fully retracted while the At 28mc input the time Lo fKUy re- 3,4.3 Bearing center dimensions.- The bearing center dimensions of the remover while subjected to the normal operating load shall comply with re- quiremen
18、ts of paragraph 3-1 f (i), (2), (3) and (4) of T.O. ilP4-11-3. 3.4.4 Air firing.- The remover shall stroke in accordance with the re- quirement of paragraph 3-1. j , T.O. ilP4-11-3 when 375 to 450 psi max air pressure is applied to the firing head. 3.5 Protective finish.- Protective finish shall be
19、in accordance with T.O. 1194-11-3, applicable specifications and drawings, and shall apply to all surfaces of the component, regardless of configuration. Exterior com- ponents shall have the existing protective finish stripped and the specific protective finish reapplied (See 6.1). 3.6 Workmanship.-
20、 The requirements for workmanship are as specified in T.O. 1194-11-3, referenced specifications and the following: 3.6.1 Metal defects,- The part shall be free from cracks, splits, or other metal defects. 3.6.2 Burr.- The part shall not have burrs which might interfere with - the assembly or functio
21、n of the item or which might be injurious to personnel handling the item, 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-R-14801 (MU) 3.6.3 Foreign matter.- The part or assembly shall not contain chips, dirt, rust, corrosion or other foreign m
22、atter, 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. - Unless otherwise specified in the contract or purchase order, the supplier is responsible for the performance of all inspection requirements as specified herein, specified in the contract or order, the supplier may use his o
23、wn or any other facilities suitable for the performance of the inspection requirements speci- fied herein, unless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to assure su
24、pplies and services conform to prescribed requirements. Except as otherwise 4.1.1 Quality assurance terms and definitions.- Reference shall be made to MIL-STD-109 to define quality assurance terms used. 4.1.2 Inspection. - Inspection shall be in accordance with MIL-A-2550 except as specified herein.
25、 4.2 inspect ion provisions. 4.2.1 z. 4.2.1.1 Submission of product.- The product shall be submitted in accordance with MIL-STD-105. 4.2.1.2 Size of lot.- A la% shall consist of an idenifiable grouB of assembled units containing metal parts assemblies provided the homogeneity of the rebuild process
26、has been retained. accepted cartridges. for all critical defects and defects indicated in paragraph 2.4, a thm i, T.0, llP4-11-3 unless otherwise specified. Examination for major or minor defects shall be performed on a defect basis in accordance with the classifica- tion of defects contained herein
27、, using the sampling plans and criteria in Tables II and III. criteria in Table II shall be used. group, the criteria in Table III shall be used. shall be rejected. visual examination for such defects as burr and foreign matter. The assembly shall be loaded with 4.2.2 Examination. - One hundred perc
28、ent examination shall be performed For an individual defect (single characteristic), the For total defects within a mjor or minor All nonconforming material Four power (4X) magnification may be used in peyforming 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license
29、from IHS-,-,-6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-R-L4OL 13 7779906 02767L1i 7 MIL-R-14801( MU) 4.2.2.3 Clevis, Mounting, Drawing 2218-22 covering a detail of Drawing 22 18 -18 Defect Method of Inspection CRITICAL None defined MAJOR
30、101. Pitch diameter of thread, max. 102. Minor diameter of thread, max. 103. Diameter of inline holes 104. Metal defect ive 105. 106. Surface finish improper 107. Burr 108. Foreign matter Protective finish inadequate or defective Gage Gage Gqe Visual Visual Visual Visual Visual MINOR None defined 4.
31、2.2.4 Sleeve, Adjusting, Drawing 2218-23 covering a detail of Drawing 22 18 - 18 CRITICAL None defined M4JOR 101. Pitch diameter of thread, max. 102. Minor diameter of thread, max. 103. Metal defective 104. Protective finish inadequate or defective 105. Lacquer stripe missing 106. Surface finish imp
32、roper 107. Burr 108, Foreign matter MINOR Gage Gage Visual Visual Visual Visual Visual Visual None defined 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-R-LqO1 13 U 7797706 0276715 7 W MIL-R-14801( MU) 4 o 2.2.5 Tube, Intermediate , Drawing 2
33、218-29 covering a detail of Drawing Defect Method of Inspection - None defined 101. Pitch diameter of threads, max., 2 holes 102. 103. Metal defective 104. 105. 106, Surface finish improper 108. Foreign matter Minor diameter of thread, max. Protective finish inadequate or defective Solid film lubric
34、ant inadequate or defective None defined None defined 101. 102. 103. Splines damaged 104. Metal defective . 105. 106. Pitch diameter of threads, max. Minor diameter of thread, max. Protective finish inadequate or defective Solid film lubricant inadequate or defective 109. Foreign matter None defined
35、 7 ,- - 8 Gage Gage. Visual Visual Visual Visual Visual Visual Gage Gage Visual Visual Visual Visual Visual Visual Visual Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-4.2.2.7 Drawing 2218-18 Tube, Ballnut Adapter, Drapring 2218-31 coveriag - ?. de
36、tail of Defect Method of Inspection CRITICAL None defined M!l JOR 101. Metal defective Visual 102. Protective finish inadequate or defective Visual 103. Solid film lubrication inadequate or defective Visual 104. Surface finish improper visual 105. Burr Visual 106. Foreign matter visual MINOR None de
37、fined 4.2.2.8 Tube, Outside, Drawing 2218-34 covering a detail of Drawing 2218 - 18 CRITICAL None defined 101. 102. 104. 103. 105. 106. 107. 108. log. 110. Pitch diameter of large outside thread, min. Major diameter of large outside thread, min. Pitch diameter of small outside thread, min, Major dia
38、meter of small outside thread, min. Splines damaged Metal defective Protective finish improper Surface finish improper Burr Foreign matter MINOR None defined 9 Gage Gage Gage Visual Visual. Visual visual Visual Visual O Provided by IHSNot for ResaleNo reproduction or networking permitted without lic
39、ense from IHS-,-,-Defect Method of Inspection CRITICAL None defined MAJOR 101. Metal defective Vi sua1 102. Protective finish inadequate or defective Visual 103. Surface finish improper Visual 104. Burr Visual 105. Foreign matter Visual MINOR None defined 4.2.2.10 Sleeve, Holder, Drawing 2218-46 cov
40、ering a detail of Drawing 22 18 - 18 CRITICAL None defined MAJOR 101. 102. 103. Metal defective 104. 105. Surface finish improper 106. Burr 107. Foreign mtter Pitch diameter of thread, max. Minor diameter of thread, max. Protective finish inadequate or defective Gage Gage Visual Vism 1 Visual visual
41、 Visual MINOR None defined 4,2.2.11 Cover, Housing, Drawing 2218-54 covering a detail of Drawing 2218-18 CRITICAL None defined 10 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-11 Provided by IHSNot for ResaleNo reproduction or networking permitted
42、without license from IHS-,-,-Gage Gage Gage Gage Visual Visual Visual Visual Visual Visual Visual Visual Visual Visual Visual visual 12 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-R-14801 (MU) 4.2.2.15 Switch, Housing Assemby, Drawing 2218-10
43、9 covering a detail of Drawim 2218-18 Defect Method of Inspection CRITICAL None defined MAJOR 101. 102. 103. 104. 105. 106. 107. MINOR None 4. Any part missing improper assembly Metal defective Protective finish inadequate or defective Surface finish improper Burr Foreign matter defined Visual Visua
44、l Visual visual Visual Visual Visual .2.16 Cartridge Assembly, Drawing 1146-221 covering a detail of Drawing 2218-13 CRITICAL 1. Mixed cartridges Visual 2. Metal defective Visual 3. Sealing disc missing or damaged Visual 4. Marking missing , incorrect or illegible Visual MAJOR 101. Foreign matter Vi
45、sual MINOR 201. Case scratched, wrinkled, bulged or dented Visua 202. Protective finish missing or inadequate Visual Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-_I_- - MIL-R-14BOZ 13 = 7773706 0276923 i.I mL-R-14801( MU) 4.2.2.17 Assembly, Drawin
46、g 2218-18 Defect CRITICAL 1. Incorrect clearance under clevis 2. Improper assembly 3. Any part missing 4. Labels missing, incorrect or illegible MAJOR 101. Improper alignment 102. Set screw missing, loose, above flush, or not covered with sealing compound Method of Inspection Gage Visual Visual Visu
47、al Visual Visual MINOR 201. Location of labels incorrect 202. 203. Shipping cap missing Protective finish missing or inadequate 4.2.2.18 Carton , Packing Ammunition, Drawing cg233331 CRITICAL None defined MAJOR None defined MINOR 201. Flaps or cover loose or distorted 202. Contents loose 203. applie
48、d 204. 205. Marking missing, incorrect or illegible Sealing strips missing, loose or inproperly Cut or damaged through all impregnated layers /- Visual Visual Visual Manual and Visual Manual Visual Visual Visual Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Defect Method of Inspection CRITICAL None defined UJOR None defined MINOR 201. Contents loose Manual 202, 203. 204. Contents of box exposed Visual 205. Marking missing, incorrect or illegible Visual 206. Number of units incorrect Visual 207. positioned Vi
