1、I MIL-S-29412C = 9999906 3985603 733 MIL-S-29412C(MC) 11 Januarv 1994 SUPERSEDING 20 January 1988 MIL-S-29412B(MC) MILITARY SPECIFICATION SHELTER, COMPLEXING KIT FOR This specification is approved for use by the United States Marine Corps, Department of the Navy, and is available for use by all Depa
2、rtments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification establishes the requirements for the manufacture and acceptance of the Complexing Kit. This kit has all the components necessary to complex two (2) shelters (either rigid or knockdown) side-to-side or two (2) k
3、nockdown shelters end-to-end. This kit will also complex three (3) shelters (two (2) side-by-side and the third (3rd) end-to-end). The end-to-end shelters must be knockdowns. 2. APPLICABLE DOCUMENTS 2.1 Government documents 2.1.1 Specifications, standards and handbooks. The following specifications,
4、 standards, and handbooks form a part of this specification as specified herein. Unless otherwise specified, the issues of these documents shall be those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplement, cited in the solicitation. Benefic
5、ial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving t-his document should be addressed to: Commander, Program Support Directorate (PSE-C), MARCORSYSCOM, 2033 Barnett Ave., Suite 315, Quantico, VA 22134-5010 by using the self-addressed Standard
6、ization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. Figure 1 AMSC- N/A FSC 5411 DISTRIBUTION STATEMENT A. Approved for public release, distribution is unlimited. 1 Provided by IHSNot for ResaleNo reproduction or networking permitted without licens
7、e from IHS-,-,-MIL-S-294L2C H 99999Ob 1985b02 b7 H SPECIFICATION MILITARY MIL-C-5541 STANDARDS MILITARY MIL-STD-129 MIL-STD-810 MIL-STD-831 MIL-STD-907 Chemical Film and Chemical Film Materials for Aluminum and Aluminum Alloys Marking for Shipment and Storage Environmental Test Methods Test Reports,
8、 Preparation of Engineering and Design Criteria for .Shelters, Expandable and Nonexpandable 2.1.2 Other Government documents, drawinqs and publications. The following other Government documents, drawings, and publications form a part of this specification as specified herein. Unless otherwise specif
9、ied, the issues shall be those in effect on the date of the solicitation. DRAWINGS MARINE CORPS DL80A5022A0164 80A5022A0234 80A5022A0235 80A5022A0236 80A5022A0237 80A5022A0239 80A5022A0247 8 OA50 2 2A0 250 80A5022A0250 80A5022A0264 80A5022A0345 80A5022A0396 80A5022A0510 Shelter, Complexing Kit Seal
10、Assembly, Ridge Cap Bracket Assembly, Seal Bracket Assembly Seal Assembly Faring Assembly, Corner Post Seal Assembly, Corner Plate Assembly, Center Cable Assembly, Electric Seal Assembly, Threshold Cap Assembly, Plate Assembly, Center Adapter Assembly, Jack (Copies of specifications, standards, hand
11、books, drawings and publications required by manufacturers for specific acquisition functions should be obtained from the contracting activity or as directed by the contracting officer. ) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-294 12
12、 C( MC) 2.2 Order of mecedence. in case of a conflict between the text of this specification and the references cited herein (except associated detail specification, specification sheets or MS Standards), the text of this specification shall take precedence. Nothing in this specification, however, s
13、hall super- sede applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article. When specified in the contract or purchase order, a sample unit shall be subjected to first article inspection and testing (see 4.4 and 6.3). The first article models sh
14、all be built in accordance with this specification and requirements of DL80A50220164. The quantities of each component shall be sufficient to complex shelters side-by-side and end-to- end. 3.2 Materials. Materials and components shall conform to the specified requirements and Data List DL 80A5022016
15、4. 3.3 Desiqn and construction. 3.3.1 Seal assemblv, ridse cap. One (1) each of the following seal assemblies shall be fabricated in accordance with Drawing No. 80A5022A0234 and supplied as part of the complexing kit. 80A5022A0234-1 Seal Assembly, ridge cap 80A5022A0234-2 Seal Assembly, ridge cap 80
16、A5022A0234-3 Seal Assembly, ridge cap The dash 1 assembly is the outer covering for the roof seal between two knockdown shelters complexed end-to-end. The dash 2 and 3 assemblies are combined to form the roof seal between two shelters complexed side-by-side. assemblies shall be fabricated in accorda
17、nce with Drawing No. 80A5022A0235 in the quantities indicated and supplied as part of the complexing kit. 3.3.2 Bracket assemblv, seal. The following bracket 80A5022A0235-1 Bracket assembly, seal 2 each 80A5022A0235-2 Bracket assembly, seal 1 each The dash 1 assembly when used with an identical asse
18、mbly is to close the gap in the ceiling (interior) of two shelter complexed side-to-side. ceiling between two knockdown shelters complexed end-to-end. The dash 2 assembly is to close the gap in the 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MI
19、L-S-29412C 9999906 1985604 440 W MIL-S-29412 C( MC) 3.3.3 Bracket assemblv. The bracket assembly shall be fabricated in accordance with Drawing No. 80A5022A0236 with four (4) each of the bracket assembled supplies as part of the complexing kit. gaps in the vertical The bracket assembly is to be used
20、 to seal the sides and ends of the complexed shelters. 3.3.4 Seal assembly. The seal assembly shall be fabricated in accordance with Drawing No. 80A5022A0237 with four (4) each of the seal assemblies supplied as part of the complexing kit. The seal assembly is to be used to seal the interior vertica
21、l gap between complexed shelters. 3.3.5 Fairinq assembly, corner post. The fairing assembly shall be fabricated in accordance with Drawing No. 80A5022A0239, with eight (8) each of the fairing assemblies supplied as part of the complexing kit. The fairing assembly is to be used to cover the corner po
22、sts of shelters at the vertical intersection between complexed shelters and installed before the seal assembly. 3.3.6 Plate assembly, center. The plate assembly shall be fabricated in accordance with Drawing No. 80A5022A0250 with one (1) each plate assembly supplied as part of the complexing kit. Th
23、e plate assembly is to be used to align the complexed shelters at the point where four (4) individual corners meet. The plate fits into the bottom hole of the bottom corner fitting of each complexed shelter at the intersection of the four (4) corners. It may be used either end-to-end or side-to-side
24、 when only two (2) shelters are complexed. 3.3.7 Cable assembly, electrical. The following cable assemblies shall be fabricated in accordance with Drawing No. 80A5022A0251. One (1) each shall be supplied as part of the complexing kit. 80A5022A0251-1 Cable assembly, electrical 80A5022A0251-2 Cable as
25、sembly, electrical The dash 1 assembly shall be used to distribute power from one shelter to another when the shelters are complexed side-to-side. The dash 2 cable assembly shall be used to distribute power from one shelter to another when the shelters are complexed end-to- end. The electrical cable
26、 assemblies shall be capable of handling 120/280 volt (V), 3-phase, 5-wire, wye-connected power up to 60 amperes (A) per phase. The terminations (ends) shall be as specified on Drawing No. 80A5022A0251. The phase rotation shall remain constant from input to output. Insulation resistance between any
27、two (2) conductors shall be at a minimum 1. O megohm. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-294lJ2C Ob L985b05 387 3.3.8 Seal assemblv, threshold. The following threshold seal assemblies shall be fabricated in accordance with Drawin
28、g No. 80A5022A0264 in the quantities indicated and supplied as part of the complexing kit. 80A5022A0264-1 Seal assembly, threshold 2 each 80A5022A0264-2 Seal assembly, threshold 1 each The dash 1 assembly, when used in pairs, is to close the gap in the floor between two shelters complexed side-to-si
29、de. The dash 2 assembly is to close the gap in the floor between two (2) knockdown shelters complexed end-to-end. 3.3.9 Cap assembly. The following cap assemblies shall be fabricated in accordance with Drawing No. 80A5022A0345 in the quantities indicated and supplied as part of the complexing kit. 8
30、0A5022A0345-1 Cap assembly 1 each 80A5022A0345-2 Cap assembly 2 each 80A5022A0345-3 Cap assembly 2 each The dash 1 assembly is to close the gap in the roof where four shelter corners meet in a two deep by two (or more) shelters wide complex. The dash 2 assembly is to close the gap in the roof where
31、two corners of knockdown shelters meet along the 40-foot (ft) outside wall of the complex. The dash 3 assembly is to close the gap in the roof where two shelter corners meet along the endwalls (side-to-side complexing). 3.3.10 Plate assemblv, center. The following plate assemblies shall be fabricate
32、d in accordance with Drawing No. 80A5022A0247 with two (2) each supplied as a part of the complexing kit. 80A5022A0396-1 Plate assembly, center 80A5022A0396-2 Plate assembly, center The dash 1 assembly is to be used to space two shelters when complexed side-to-side. The dash two assembly is to be us
33、ed to space two shelters complexed end-to-end or along the outside of groups of shelters complexed end-to-end. 3.3.11 Seal Assembly, corner. The seal assembly corner shall be fabricated in accordance with Drawing No. 80A5022A0247 with one (i) each seal assembly being supplied as a part of the comple
34、xing kit. The seal assembly corner is a vertical closeout to be used on the 90“ corner formed by three (3) shelters being complexed together, two (2) side-by-side and the third end-to- end. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-294L
35、2C 99999Ob L5bOb 213 3.3.12 Jack adaDter assemblv. The jack adapter assemblies shall be fabricated in accordance with Drawing No. 80A5022A0510 with two (2) each of the jack adapter assemblies supplied as part of the complexing kit. This adapter is to be used to raise the center of the two (2) shelte
36、rs complexed side-to-side during leveling operations. 3.3.13 Metal fabrication. Metal used in the fabrication of equipment shall be free from kinks and sharp bends. The straightening of material shall be done by methods that will not cause injury to the metal. Shearing and punching shall be done nea
37、tly and accurately. Corners shall be square and true. All bends of a major character shall be made with controlled means to ensure uniformity of size and shape. 3.3.14 Bolted and riveted connectors. Bolt and rivet holes shall be accurately punched or drilled. All bolts and rivet connectors shall hav
38、e the burrs removed. Washers, lockwashers, or locknuts shall be provided where necessary and all bolts, nuts and screws shall be tight. Rivet heads, when not countersunk or flattened, shall be of uniform size and shape for the same diameter rivet, concentric with the rivet holes, and in full contact
39、 with the surface of the members. 3.3.15 Weldinq. The surface of the parts to be welded shall be free from rust, scale, paint, grease or other foreign matter. Weld penetration shall be such as to provide transference of maximum design stress through the base metal structure. Fillets shall be as spec
40、ified on the applicable drawings. 3.3.16 Castinss. Castings shall be sound and free from patching, misplaced coring, warping or defects which might render the castings unsound for use. 3.3.17 Seals. Seals shall be installed so the fit within the retaining track is snug and continuous contact is main
41、tained with mating seal faces. Metered end junctions of vertical and horizontal seal runs shall be accurate. Gaps shall be sealed as specified on the applicable drawings. 3.4 Environmental requirements. 3.4.1 Rainfall. The complexing kit, when used to complex shelters either end-to-end to side-to-si
42、de, shall withstand rainfall up to and including 5 in per hour (in/hr) (127 millimeters per hour (mm/hr) without leakage at any location. 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.4.2 Temperature-humidity. In storage, the complexing kit sha
43、ll be capable of withstanding exposure to temperatures of -70F (-56.7“C) to 160F (71.1“C). In transit, the complexing kit shall be capable of withstanding exposure to temperatures of -65F (-53.9“C) to 160F (71.1“C) with personnel access at low end of range. -65F (-53.9“C) to 125F (51.7“C) plus solar
44、 load (see 3.5.8). The complexing kit shall withstand daily exposure of up to 97 percent relative humidity for 20 hours and exposure of 100 percent relative humidity (with condensation) for 4 hours. Operational temperature of complexing kit shall be 3.4.2.1 Thermal shock. The complexing kit shall wi
45、thstand sudden temperature changes from 160F (71.1“C) to -70F (-56.7“C) without separation, delamination, cracks or degradation of physical properties. 3.4.3 Wind. When installed on complexed shelters, the complexing kit shall be capable of functioning in accordance with the requirements specified h
46、erein in winds of up to 65 miles per hour (mph) (104 kilometers per hour (km/hr) and gusts up to 120 mph (192 km/hr). 3.4.4 Sunshine. The complexing kit shall withstand the effects of ultraviolet radiation (sunshine) without significant degradation of the intended use of the kits components or mater
47、ials during the service life of the complexing kit. 3.4.5 Solar load. The complexing kit shall withstand, when installed on complexed shelters, a solar heat load on its roof sufficient tc raise the outer skin to at least 200F (93.3C) without any evidence of permanent deformation. 3.4.6 Marine enviro
48、nment. The complexing kit shall be fully serviceable when exposed to sea-salt fallout equivalent to 12.5 pounds/acre/year (1.4 gm/m2/year) . other hardware shall show no evidence of corrosion or degradation. All fasteners, seals, or- 3.4.7 Blackout. The complexing kit, when installed on complexed sh
49、elters side-by-side and end-to-end, shall prohibit the exit of light from the complexed shelters except a small amount which will be visible at the bottom of the blackout curtain. 3.5 Finish. 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.5.1 Surface preparations. All surfaces shall be prepared for painting as specified on the applicable drawings. All aluminum alloy materials
