1、 INCH-POUND MIL-STD-2003-5A(SH) 3 September 2009 SUPERSEDING DOD-STD-2003-5(SH) 24 June 1987 DEPARTMENT OF DEFENSE STANDARD PRACTICE ELECTRIC PLANT INSTALLATION STANDARD METHODS FOR SURFACE SHIPS AND SUBMARINES (CONNECTORS) Provided by IHSNot for ResaleNo reproduction or networking permitted without
2、 license from IHS-,-,-MIL-STD-2003-5A(SH) ii FOREWORD 1. This standard is approved for use by the Naval Sea Systems Command, Department of the Navy, and is available for use by all Departments and Agencies of the Department of Defense. 2. This standard disseminates up-to-date information detailing r
3、equirements for standard installation methods employed for submarine and surface ship electrical distribution systems. 3. These criteria apply to work on a specific ship or ships only when invoked by the Ship Specifications or similar contractual documents. 4. These criteria are for application to n
4、ew construction, conversion, and alteration of existing ships. 5. Considering the magnitude of this standard, along with the changing requirements imposed on the Electric Plant, it is inevitable that changes will be required to update these criteria. Therefore, as comments arise, they should be forw
5、arded to Naval Sea Systems Command (NAVSEA) 05Z3 to keep this standard as current as possible through subsequent revisions. Revisions will be accomplished by the issuance of additional or revised figures to be inserted in the basic standard parts. Superseded pages may be retained for reference if so
6、 desired. 6. Comments, suggestions, or questions on this document should be addressed to Commander, Naval Sea Systems Command, ATTN: SEA 05M2, 1333 Isaac Hull Avenue, SE, Stop 5160, Washington Navy Yard DC 20376-5160 or emailed to CommandStandardsnavy.mil, with the subject line “Document Comment”. S
7、ince contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at http:/assist.daps.dla.mil. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-2003-5A(SH) iii CONTENTS PARAG
8、RAPH PAGE 1. SCOPE1 1.1 Scope.1 1.1.1 Application.1 2. APPLICABLE DOCUMENTS 1 2.1 General1 2.2 Government documents 1 2.2.1 Specifications, standards, and handbooks 1 2.3 Order of precedence1 3. DEFINITIONS .1 4. GENERAL REQUIREMENTS2 4.1 Instructions for use of MIL-STD-2003-52 5. DETAILED REQUIREME
9、NTS.2 6. NOTES .2 6.1 Intended use 2 6.2 Acquisition requirements 2 6.3 Designation of electric plant installation standard methods figures2 6.4 Subject term (key word) listing.3 6.5 Changes from previous issue 3 APPENDIX A Cable Lead Preparation .4 APPENDIX B MIL-C-81511 Series 1 and 2 Gang Contact
10、 Release Connector Assembly Procedure .88 APPENDIX C MIL-DTL-5015 Connectors 112 APPENDIX D MIL-DTL-26482 Connectors 132 APPENDIX E MIL-DTL-28840 Connectors 145 APPENDIX F MIL-DTL-27599 Connectors 155 APPENDIX G MIL-DTL-22992 Connectors 165 APPENDIX H MIL-DTL-38999 Connectors 172 Provided by IHSNot
11、for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-2003-5A(SH) 1 1. SCOPE 1.1 Scope. This standard covers standard methods for connector fabrication on surface ships and submarines. 1.1.1 Application. These installation methods are to be used by all installing act
12、ivities. These methods do not identify ship or type but do establish minimum standards of acceptance for Naval ships. It is the responsibility of the user activity to determine which method satisfies their requirements. It does not authorize relaxation of any requirement specifically invoked by new
13、construction, conversion, overhaul, or refurbishment contracts. In instances where deviated design requirements (for example, ship type, ship class, and so forth) conflict with the requirements of this standard, the requirements of this standard govern. Any deviation for electric plant installation
14、identified in this standard is to be submitted to NAVSEA 05Z3 for resolution. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this standard. This section does not include documents cited in other sections of this standard or recommend
15、ed for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3, 4, or 5 of this standard, whether or not they are listed. 2.2 Governme
16、nt documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF D
17、EFENSE SPECIFICATIONS MIL-DTL-5015 - Connectors, Electrical, Circular Threaded, AN Type, General Specification for MIL-DTL-22992 - Connectors, Plugs and Receptacles, Electrical, Waterproof, Quick Disconnect, Heavy Duty Type, General Specification for MIL-DTL-26482 - Connectors, Electrical, (Circular
18、, Miniature, Quick Disconnect, Environment Resisting), Receptacles and Plugs, General Specification for MIL-DTL-27599 - Connectors, Electrical, Circular, Miniature, High Density, Quick Disconnect, Environment Resistant, Solder Contacts, General Specification for MIL-DTL-28840 - Connectors, Electrica
19、l, Circular, Threaded, High Density, High Shock, Shipboard, Class D, General Specification for MIL-DTL-38999 - Connectors, Electrical Circular, Miniature, High Density, Quick Disconnect (Bayonet, Threaded and Breech Coupling), Environment Resistant, Removable Crimp and Hermetic Solder Contacts, Gene
20、ral Specification for MIL-C-81511 - Connectors, Electrical, Circular, High Density, Quick Disconnect, Environment Resisting: and Accessories General Specification for (Copies of these documents are available online at http:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order
21、Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this do
22、cument, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. DEFINITIONS Refer to figure 5A12. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-2003-5A(SH) 2 4. GENERAL REQUIREMENTS 4.1 Instruct
23、ions for use of MIL-STD-2003-5. This standard is designed to be utilized by a connector assembly technician and is formatted to be utilized as follows: a. Determine the governing specification for the connector being assembled. b. Proceed to the applicable Connector Assembly Procedure (figure 5B1, 5
24、C1, and so forth) and review to determine tools and materials required. Each group is designed to assemble a connector starting with the basic components and proceeding in a step-by-step manner to the completed assembly. c. Instructions shown on figures 5A1 through 5A14 identify a sequence of proces
25、ses common to any connector assembly (that is, lead stripping, crimping, soldering, and so forth). The conduct of these procedures will be sequenced by the Connector Assembly Procedures. The technician should review these procedures to become familiar with their content. d. Terminate the connector/b
26、ackshell to the cable utilizing the appropriate Connector Assembly Procedure. e. The technician should keep in mind that to install a cable with connectors on board a ship, in most instances, at least one end will need to be routed through a kickpipe, standpipe, stuffing tube, etc and thus cannot ha
27、ve a connector installed prior to routing on-board the ship. These procedures are designed for use with military specification connectors and backshells. Commercial substitutions may result in deviations from these procedures. Manufacturer assembly instructions should be consulted in these cases. Eq
28、uivalent tooling and materials may be substituted provided the intent of the specification is achieved. 5. DETAILED REQUIREMENTS (See figures.) 6. NOTES (This section contains information of a general or explanatory nature that may be helpful, but is not mandatory.) 6.1 Intended use. This standard s
29、pecifies the requirements for Standard Methods to be employed both on surface ships and submarines. Standard Methods identified for electric plant installation are intended for new construction, conversion, and alteration of existing ships. 6.2 Acquisition requirements. Acquisition documents should
30、specify the following: a. Title, number, and date of this standard. 6.3 Designation of electric plant installation standard methods figures. The electric plant installation standard method MIL-STD-2003-5 contains drawings that depict Standard Methods that are applicable for general electric plant in
31、stallation on both surface ships and submarines. Each drawing has been assigned a figure number. The methods shown on the figures are grouped together providing similar functions. These groups are: MIL-STD-2003-5 (Connectors) Group A. Cable Lead Preparation B. MIL-C-81511 Series 1 and 2 Gang Contact
32、 Release Connector Assembly Procedure C. MIL-DTL-5015 Connectors D. MIL-DTL-26482 Connectors E. MIL-DTL-28840 Connectors F. MIL-DTL-27599 Connectors G. MIL-DTL-22992 Connectors H. MIL-DTL-38999 Connectors The methods shown on the figures are identified by the following alphanumeric designation syste
33、m: Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-2003-5A(SH) 3 METHOD 5A-14-2 5 A- 14- 2 Method (always the last number) Sequential number (old sheet number) Group number Military Standard section 5 Thus, Method 5A-14-2 identifies Method 2,
34、 sequential number 14 in Group A of MIL-STD-2003-5. 6.4 Subject term (key word) listing. Cable lead preparation 6.5 Changes from previous issue. Marginal notations are not used in this revision to identify changes with respect to the previous issue due to the extent of the changes. Provided by IHSNo
35、t for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-2003-5A(SH) APPENDIX A 4 GROUP 5A - CABLE LEAD PREPARATION A.1 SCOPE A.1.1 Scope. This appendix describes procedures for the preparation of leads for electrical connectors used aboard naval ships and submarines.
36、 A.2 APPLICABLE DOCUMENTS A.2.1 General. The documents listed in this section are specified in this appendix. This section does not include documents cited in other sections of this standard or recommended for additional information or as examples. While every effort has been made to ensure the comp
37、leteness of this list, document users are cautioned that they must meet all specified requirements of documents cited in this appendix, whether or not they are listed. A.2.2 Government documents. A.2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks
38、 form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. FEDERAL SPECIFICATIONS MMM-A-189 - Adhesive, Synthetic-Rubber, Thermoplastic, General Purpose TT-I-735 - Isopropyl Alcohol COMMERCI
39、AL ITEM DESCRIPTIONS A-A-52506 - Clamps, Hose DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-DTL-915 - Cable, Electrical, for Shipboard Use, General Specification for MIL-DTL-5015 - Connectors, Electrical, Circular Threaded, AN Type, General Specification for MIL-DTL-22520 - Crimping Tools, Wire Terminati
40、on, General Specification for MIL-C-22520/5 - Crimping Tools, Terminal, Hand, Wire Termination, Large for Coaxial, Shielded Contacts and Ferrules, Terminal Lugs, Splices and End Caps MIL-C-22520/6 - Crimping Tools, Terminal, Hand, Wire Terminations; In-Service Inspection Gages MIL-C-22520/10 - Crimp
41、ing Tools, Terminal, Hand, Wire Termination, Small, for Coaxial, Shielded Contacts, Ferrules, Terminal Lugs, Splices, and End Caps MIL-DTL-22992 - Connectors, Plugs and Receptacles, Electrical, Waterproof, Quick Disconnect, Heavy Duty Type, General Specification for MIL-DTL-24643 - Cables and Cords,
42、 Electric, Low Smoke, for Shipboard Use, General Specification for MIL-DTL-26482 - Connectors, Electrical, (Circular, Miniature, Quick Disconnect, Environment Resisting), Receptacles and Plugs, General Specification for MIL-DTL-27599 - Connectors, Electrical, Circular, Miniature, High Density, Quick
43、 Disconnect, Environment Resistant, Solder Contacts, General Specification for MIL-DTL-28840 - Connectors, Electrical, Circular, Threaded, High Density, High Shock, Shipboard, Class D, General Specification for Provided by IHSNot for ResaleNo reproduction or networking permitted without license from
44、 IHS-,-,-MIL-STD-2003-5A(SH) APPENDIX A 5 MIL-DTL-38999 - Connectors, Electrical Circular, Miniature, High Density, Quick Disconnect (Bayonet, Threaded and Breech Coupling), Environment Resistant, Removable Crimp and Hermetic Solder Contacts, General Specification for DEPARTMENT OF DEFENSE STANDARDS
45、 MS3400 - Connectors, Receptacle, Electric, Wall Mounting, Front Release, Crimp Contact, AN Type MS3116 - Connectors, Plug, Electric, Series 1, Solder Type, Straight, Bayonet Coupling MS17344 - Connector, Plug, Electrical, Straight MS20028 - Connectors, Plug, Electrical, Straight, Solder Type, Bayon
46、et Coupling, Class T, Series I MS21981 - Ferrule, Inner, Uninsulated, Shield Terminating, Type I Two-Piece, Class I, for Shielded Cable MS27467 - Connectors, Plug, Electrical, Straight, Crimp Type, Bayonet Coupling, Series I (Copies of these documents are available online at http:/assist.daps.dla.mi
47、l/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) A.2.2.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the exte
48、nt specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. A.2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these docu
49、ments are those cited in the solicitation or contract. ASTM INTERNATIONAL ASTM B286 - Standard Specification for Copper Conductors for Use in Hookup Wire for Electronic Equipment ASTM D1193 - Standard Specification for Reagent Water ASTM D4376 - Standard Specification for Vapor-Degreasing Grade Perchloroethylene (Copies of these documents are available from ASTM International, 100 Barr Harb
