1、 - - 35L578O 0707757 b7L MIL-HDBK-1022 30 JUNE 1997 SUPERSEDING AUGUST 1982 NAVFAC DM-22 DEPARTMENT OF DEFENSE “DBOOK PETROLEUM FUEL FACILITIES AMSC N/A AREA FACR DISTRIBUTION STATEMENT A. APPROVED FOR PUBLIC RELEASE. DISTRIBUTION IS UNLIMITED Provided by IHSNot for ResaleNo reproduction or networki
2、ng permitted without license from IHS-,-,-MIL-HDBK- 1022 ABSTRACT Basic guidance is provided to professional facility planners, engineers, and architects for use in designing liquid fueling and dispensing facilities, liquefied petroleum gas facilities, and compressed natural gas facilities. Included
3、 are basic requirements for the design of fueling systems; the design of receiving, dispensing, and storage facilities; ballast treatment and sludge removal; corrosion and fire protection; and environmental requirements. It will serve as guidance for individual project planning and for preparing eng
4、ineering and construction documentation. 11 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-HDBK- 1022 FOREWORD This handbook was developed to provide guidance on the planning, engineering, and design of liquid fueling and dispensing facilities;
5、liquefied petroleum gas facilities; and compressed naturai gas facilities. Unless otherwise noted, this handbook uses national professional society, association, and institute standards in accordance with the appropriate service policy. Do not deviate fiom this handbook without prior approval of Ser
6、vice Headquarters. Rec-mmendations for improvements are encouraged and should be fimished on the DD Form 1426 provided inside the back cover and forwarded to: Commanding Officer, Southern Division, Naval Facilities Engineering Command., Code 076(DPD),P.O. Box 19001 O, North Charleston, SC 2941 9-901
7、 O; telephone commercial (803) 820-7458, facsimile machine (803) 820-7304. DO NOT USE THIS HANDBOOK AS A REFERENCE IN A PROCUREMENT DOCUMENT FOR FACILITIES CONSTRUCTION. IT IS TO BE USED IN THE PURCHASE AND PREPARATION OF FACILITIES PLANNING AND ENGINEERING STUDIES AND DESIGN DOCUMENTS USED FOR THE
8、PROCUREMENT OF FACILITIES CONSTRUCTION (SCOPE, BASIS OF DESIGN, TECHNICAL REQUIREMENTS, PLANS, SPECIFICATIONS, COST ESTIMATES, REQUEST FOR PROPOSALS, AND INVITATION FOR BIDS). DO NOT REFERENCE IT IN MILITARY OR FEDERAL SPECIFICATIONS OR OTHER PROCUREMENT DOCUMENTS. . 111 Provided by IHSNot for Resal
9、eNo reproduction or networking permitted without license from IHS-,-,- W 3515789 0707760 1bb W MIL-HDBK-1022 SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SECTION 6 SECTION 7 SECTION 8 SECTION 9 SECTION 10 SECTION i1 SECTION 12 SECTION 13 SECTION 14 PETROLEUM FUEL FACILITIES CONTENTS Page INTROD
10、UCTION 1 GENERAL DESIGN INFORMATION . 4 BULK FUEL STORAGE FACILITIES 32 AIRCRAFT FUELING FACILITIES . 53 MARINE RECEIVING AND DISPENSING FACILITIES . 79 INTERTERMINAL AND INSTALLATION PIPELINES . 90 GROUND VEHICLE FUELING FACILITIES 96 ATMOSPHERIC STORAGE TANKS . 99 PIPING SYSTEMS . 122 ALTERNATE PO
11、L FACILITIES . 135 SUPPORT FACILITIES 153 MAJOR REHABILITATION 159 FUELING FACILITY TEMPORARY DEACTIVATION . 169 FUELING FACILITY CLOSURE 174 . Note: The following figure presents general facilities that may be associated with a petroleum fuel system and where. within this handbook. these facilities
12、 are addressed . iv Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- D 35157% 07077bL OT2 MIL-HDBK-1022 ITLE Handbook Section Identification Pian Section 4 Aircrzft Direcr - % - Aircraft Fueling Faci:it:i Feeling System1 C . -. .- DATE FACILITY PUTE
13、06/9 oc 1 I I I l I I I I I J Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3535789 07077b2 T39 D MIL-HDBK- 1022 (THIS PAGE INTENTIONALLY LEFT BLANK) vi Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,
14、-,-m 3515789 O707763 975 m MIL-HDBK-1022 CONTENTS SECTION 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 SECTION 2 2.1 2.2 2.3 INTRODUCTION Scope 1 Use of Handbook 1 Purpose of Cntena 1 Cancellations . -1 Approvals . 2 Waiver s 3 - Related Cntena . 2 Policy 2 Projects Outside of Continental United
15、States . 2 1.10.1 NATO Standards - 1.10.2 Non-NATO Projects . 2 Referenced Standards 3 Department of Defense (DOD) Fuels Facility Engineering Panel . 1 . 3 GENERAL DESIGN INFORMATION Operational Capabilities 4 Fuel Specifications 4 Fuel Properties and Additives . 4 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.
16、6 2.3.7 Motor Gasoline (Mogas) F-46 MIL-G-30561 5 2.3.1 . 1 Physical Properties of Mogas 5 2.3.1.2 Special Precautions for Mogas 5 Aviation Turbine Fuels . 5 2.3.2.1 Physical Properties of Aviation Turbine Fuels . 5 2.3.2.2 Special Precautions for Aviation Turbine Fuels . 7 Kerosene ASTM D36991 7 2.
17、3.3.1 Physical Properties of Kerosene 7 2.3.3.2 Special Precautions for Kerosene 8 Diesel Fuels 8 2.3.4.1 Physical Properties of Diesel Fuels 8 2.3.4.2 Special Precautions for Diesel Fuels 8 Burner Fuel Oils . 9 2.3.5.1 Physical Properties of Burner Fuel Oils . 9 2.3.5 -2 Special Precautions for Bur
18、ner Fuel Oils 9 Liquefied Petroleum Gas (LPGZ 9 2.3.6.1 Physical Properties of LPG 10 2.3 -6.2 Special Precautions for LPG 10 Compressed Natural Gas (CNG) . 10 vii Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3515789 0707764 801 MIL-HDBK-1022 2.4
19、2.5 2.6 2.7 2.8 2.9 2.10 2.1 1 Page Physical Properties of CNG . 10 Special Precautions for CNG . 11 2.3.8 OTTO Fuels . 11 2.3.9 Fuel Additives 12 2.3.7.1 2.3.7.2 2.3.9.1 Fuel System Icing Inhibitor (FSII), High Flash, MIL-I-85470 (diethylene glycol monomethyl ether (DIEGME) 12 2.3.9.2 Corrosion Inh
20、ibitorLubncity Improver 2.3.9.3 Static Dissipater Additive 12 Lubricating Oils 13 2.3.1 O . 1 Steam Turbine Lubricating Oils O-2501 2.3.10.2 Lubricating Oils O-2781 WIL-L-9000 . 13 2.3.10.3 Special Precautions for Lubricating Oils 13 Hydrazine . Water (H-70) MIL-P-26536 13 2.3.1 1.1 Physical Propert
21、ies of H-70 . 13 2.3.1 1.2 Special Precautions for H-70 . 13 Product Segregation 14 2.4.1 Product Grades 14 2.4.2 Exceptio- 14 Transfer Flow Rates 14 Protection Against Damage . 14 2.6.1 Degree of Protection 14 2.6.2 Design Criteria . 15 Communications . 15 Vapor Recovery 15 Worker Safety . 15 Elect
22、rical Design . 15 2.10.1 Area Classifications 15 2.10.1.1 Class I, Division 1 . 17 2.10.1.2 Class I, Division 2 . 17 2.1 O . 1 -3 Non-Classified Locations 18 2.10.2 Illumination 18 2.10.3 Grounding and Bonding . 19 2.10.3.1 Grounding Requirements 19 2.10.3.2 2.10.3.3 Static Electricity Prevention 20
23、 2.10.3.4 Installation 20 Security 20 (CI), pIIL-I-25017 12 2.3.1 O MIL-L-172 31 11 13 . 2.3.11 Current and Lightning Protection 19 . VlU Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.12 2.13 2.14 3535789 07077h5 748 = MIL-HDBK-1032 Page Cathodic
24、 Protection 21 2.12.1 Tanks . 21 2.12.2 Pipmg . 21 2.12.3 Structures . 21 Environmental Protection . 21 2.13.1 General Policy 21 2.13.2 Regulations 21 2.13.2.1 Within U.S.A 21 2.13.2.2 0utsideU.S.A . 22 Transfer of Fuel at Ports . 22 2.13.2.1 Bulk Transfer 22 2.13.3.2 Vapor Collection . 23 Air Quali
25、ty Control 23 2.13.4.1 Design Requirements 23 2.13.3 2.13.4 2.13.4.2 Aboveground Storage Tanks . 23 2.13.4.3 Truck and Rail Loading Facilities 24 2.13.4.4 Permit Requirements . 24 Water Quaiity Control 24 2.13 -5.1 Design Requirements 24 2.13.5.2 Spill Prevention . 25 2.13.5.3 Leak Detection 25 2.13
26、.5.4 Stormwater Discharge . 25 2.13.5.5 OilMrater Separators . 25 2.13 -5.6 Dewatering -26 2.13.5.7 Wastewater Dispos al . 26 Underground Storage Tanks . 27 2.13.6.1 Design Requirements 27 2.13.6.2 Other Cntena 27 Fire Protection 27 2.14.1 General Requirements 27 2.13.5 2.13.6 2.14.2 Protection of A
27、boveground Storage Tanks . 27 2.14.2.1 Fire Protection Water Systems 27 2.14.2.2 Fire Protection Foam Systems 27 Protection of Tank Truck and Tank Car Facilities . 27 2.14.3 2.14.4 2.14.5 2.14.6 . Protection of Aircraft Fueling Facilities 28 Protection of Support Facilities . 28 Protection of Fuel P
28、iers 28 2.14.6.1 Fire Protection Water Systems 28 2.1 5 Electromagnetic Radiation Hazards . 28 2.16 Identification 29 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- 351576% 07077bb b4 - 2.17 2.18 2.19 2.20 2.21 2.22 SECTION 3 3.1 3.2 3.3 3.4 3.5 3.
29、6 MIL-HDBK- 1022 Antistatic Design 29 2.17.1 2.17.2 2.17.3 2.17.4 Aircraft Direct Fueling Stations 30 2.1 7.5 Truck Bottom Loading -30 Operation and Maintenance Documentation 30 2.18.1 Equipment Operation and Maintenance Documentation. . 30 2.18.2 Protection Against Seismic Activity 30 Structural De
30、sign 31 AifieldlAirspace Requirements 31 Permits . 31 Piping Inlet Connections .i. . 29 Enclosed Vapor Spaces 39 Filter/Separators and Fuel Quality Monitors . 29 Operational, Maintenance, Support Information (OMSI) 30 BULK FUEL STORAGE FACILITIES Introduction 32 General Requirements . 32 Receiving F
31、acilities . 32 3.3.1 Pipeline Receivmg Facdihes 32 3.3.1 -1 General Cntena 32 3.3.1.2 Equipment Required . 33 Tank Truck and Tank Car Off-loading Facilities . 34 3.3.2.1 General Criteria 34 3.3.2.2 Off-loading Drop Tanks 36 3.3.2.3 Equipment Required . 36 Dispensing Facilities 37 3.4.1 Pipeline Pump
32、ing Facilities . 37 3.4.1.1 General Criteria 37 3.4.1.2 Equipment Required . 37 Tank Truck and Tank Car Loading Facilities 38 3.4.2.1 General Cntena 38 3.4.2.2 Tank Truck Fillstand Equipment Required 40 3.4.2.3 Tank Car Loading Station Equipment Required 42 Piping Systems 42 Equipment Descnptions 42
33、 3.6.1 Bulk Air Eliminators 43 3.6.2 Meters - Positive Displacement 43 3.6.3 Meters - Turbine . 43 3.6.4 Meters - Orifice 43 3.6.5 Pressure or PressureNacuum Gauges . 43 . 3.3.2 . 3.4.2 . A Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-HDBK- 10
34、22 3.7 3.8 3.6.6 3.6.7 3.6.8 3.6.9 3.6.10 3.6.1 1 3.6.12 Page Strainers . 44 Surge Suppressors 44 Pumps 45 3.6.8.1 Design Requirements 45 3.6.8.2 Centrifugal Pumps 45 3.6.8.3 Vertical Turbine Pumps 45 3.6.8.4 Rotary Pumps . 45 3.6.8.5 Drivers 45 3.6.8.6 Materials of Construction 45 3.6.8.7 Installat
35、ion 45 Valves 46 3.6.9.1 Materials of Construction - General . 46 3.6.9.2 Special Consideration for Aviation Turbine Fuels . 46 3.6.9.3 Types 46 3.6.9.5 Locations 47 3.6.9.6 Valve Pits 48 Hydraulically Operated Diaphragm Control Valves 48 3.6.10.1 OpedClose Operation . 48 3.6.10.2 Throttling 48 3.6.
36、10.3 Check Valve Function . 49 3.6.1 0.4 Two-Stage Flow Control Valves . 49 3.6.10.6 Materiais of Construction 49 3.6.10.7 Applications 49 3.6.10.8 Combinations 50 Thermometers 50 Fuel Hoses . 50 3.6.9.4 Valve Operators 47 3.6.10.5 Remote Operations . 49 Controls 50 3.7.1 Design Requirements 50 3.7.
37、2 Flow Controls 50 3.7.3.1 Ailpumps . 51 3.7.3 Pump Controls . 50 3.7.3.2 Transfer Pumps . 51 3.7.3.3 Pipeline Pumps 51 3.7.4 Temperature Controls . 52 3.7.5 Card and Key Locks . 52 Fuel Additives . 52 xi Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,
38、-,- 3515i 0707ib 457 MIL-HDBK-1022 SECTION 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 Page Introduction 53 AIRCRAFT FUELING FACILITIES 4.1.1 Special Considerations . 53 4.1.2 Function . 53 4.1.3 Aviation Turbine Fuels . 53 4.1.4 Special Precautions for Aviation Turbine Fuel Quality 53 General Requirements . 54 R
39、eceiving Facilities . 54 4.3.1 Pipelme Receiving Facilities 54 4.3.1.1 General Cntena 54 4.3.1.2 Equipment Required 54 4.3.1.3 Special In-Bound Filtration . 55 Tank Truck and Tank Car Off-loading Facilities . 56 4.3.2.1 General Criteria 56 4.3.2.2 Off-loading Drop Tanks 57 4.3.2.3 Equipment Required
40、 . 58 Dispensing Facilities 59 4.4.1 Refueler Truck Fi11 Stands 59 4.4.1.1 General Criteria 59 4.4.1.2 Equipment Required . 60 Aircraft Direct Fueling Systems 63 4.4.2.1 General Requirements . 63 4.4.2.2 Fixed-Wing Small-Frame Aircraft . 64 4.4.2.3 Large-Frame Aircraft 65 4.4.2.4 Helicopters 66 4.4.
41、2.5 Surface-Effect Hovercraft . 67 Ready-Issue (Operating Storage) Tanks 67 Piping Systems 67 Equipment Descriptions 67 4.7.1 Fuel Hoses . 67 4.7.2 Meters 67 4.7.2.1 Positive Displacement . 67 4.7.2.2 Turbine . 68 4.7.3 Pressure Gauges . 68 4.7.4 Strainers . 69 4.7.5 Surge Suppressors 69 4.7.6 Filte
42、r/Separators . 69 4.7.6.1 Design Requirements 70 4.7.6.2 Arrangement . 71 4.3.2 . 4.4.2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-HDBK-1022 Paee 4.7.7 Fuel Quality Monitors 71 4.7.8 Pumps 72 4.7.8.1 Design Requirements 72 4.7.8.2 Centrifuga
43、l Pumps 72 4.7.8.3 Vertical Turbine Pumps . 72 4.7.8.4 Rotary Pumps . 72 4.7.8.5 Drivers 72 4.7.8.6 Materials of Construction 72 4.7.8.7 Installation 72 4.7.9 Valves 72 4.7.9.1 Materials of Construction 72 4.7.9.2 Types 73 4.7.9.3 Valve Operators 74 4.7.9.4 Locations 74 Hydraulically Operated Diaphr
44、agm Control Valves 75 4.7.10.1 OpedClose Operation . 75 4.7.10.2 Throttling 75 4.7.10.3 Check Valve Function . 75 4.7.10.4 Remote Operations . 75 4.7.10.5 Materiais of Construction 75 4.7.10.6 Applications 75 4.7.10.7 Combinations 76 4.8 Controls 76 4.8.1 Design Requirements 76 4.8.2 Flow Controls 7
45、6 4.8.3 Pump Controls . 76 4.8.3.1 Transfer Pumps . 77 4.8.3.2 All Pumps . 77 4.8.3.3 Pipeline Pumps 77 4.9 Fuel Additives . 78 4.10 Defueling Systems 78 4.7.1 O SECTION 5 MARINE RECEMNG AND DISPENSING FACILITIES 5.1 Function . 79 5.2 Fuel Piers and Wharves . 79 5.3 Berthing Piers . 79 5.5 General R
46、equirements . 79 5.4 Offshore Moorings 79 5.6 General Layout . 80 . xlll Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-m 3515789 0707770 005 m MIL-HDBK-1022 Page 5.7 Prpmg Systems 80 5.7.1 Piping Arrangement . 80 5.8 Equipment Descripions 81 5.8.1
47、5.8.2 5.8.3 5.8.4 5.8.5 5.8.6 5.8.7 5.8.8 5.8.9 5.8.10 5.8.1 1 5.8.12 5.8.13 Loadindoff-loading Arms . 81 Fuel Hoses . 81 Submarine Fuel Hoses 81 Meters 81 5.8.4.1 Positive Displacement . 82 5.8.4.2 Turbine . 82 Strainers . 82 Surge Suppressors 83 Valves 83 5.8.7.1 Materials of Construction 83 5.8.7
48、.2 Types and Locations . 83 Pressure or PressureNacuum Gauges . 84 Stripper Pumps . 84 Excess Flow Sensors 85 Solid Cyclonic Separators . 85 Clay Filters . 85 Special Considerations for Aviation Turke Fuels 85 5.9 Weather Sheds 85 5.10 Safety Showers and Eye-Wash Fountains 85 5.1 1 Traffic Bollards i 85 5.12 Special Drainage for Fueling Piers 86 5.13 Ballast Treatment and Sludge Removal . 86 5.13.1 5.13.1.1 Design Requirements 86 5.13.1.2 Receiving and Settling Tanks 87 5.13.1.3 OiVWater Separators . 88 Sludge Removal Systems 88 5.14.1 Design Requirements 88
