1、_SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref
2、rom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2010 SAE International All rights reserved. No part of this publication ma
3、y be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside US
4、A) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AMS3613DAEROSPACEMATERIALSPECIFICATIONAMS3613 REV. D Issued 1971-11 Revised 2010-11 Superseding
5、 AMS3613C Film, Copper Clad Polyester RATIONALEThis document has been revised to remove specific military requirements described in former sections 4.2.3.1, 5.1.4, and 8.3. MIL-STD-2073-1 was removed from section 2.3 since it was associated with the 5.1.4 deletion. 1. SCOPE 1.1 Form This specificati
6、on covers a polyester resin in the form of a film clad on one or both sides with copper foil. 1.2 Application The product has been used typically as a base material for fabrication of flexible printed wiring for electronic circuit applications operating in the range -65 to +105 C (-85 to 221 F), but
7、 usage is not limited to such applications. 1.3 Classification Product covered by this specification is classified as follows: Type 1 - Copper clad on one face Type 2 - Copper clad on both faces 1.3.1 The type supplied shall be the type ordered. 2. APPLICABLE DOCUMENTS The issue of the following doc
8、uments in effect on the date of the purchase order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been cancelled and no superseding documen
9、t has been specified, the last published issue of that document shall apply. 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org.AMS3612 Polyester Film, Electric
10、al Grade, General Purpose Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AMS3613D Page 2 of 62.2 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West C
11、onshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org.ASTM B 451 Copper Foil, Strip, and Sheet for Printed Circuits and Carrier Tapes ASTM D 149 Dielectric Breakdown Voltage and Dielectric Strength of Electrical Insulating Materials at Commercial Power Frequencies ASTM D 150 A-C Loss Character
12、istics and Permittivity (Dielectric Constant) of Solid Electrical Insulating MaterialsASTM D 257 D-C Resistance or Conductance of Insulating Materials ASTM D 618 Conditioning Plastics and Electrical Insulating Materials for Testing ASTM D 1825 Etching and Cleaning Copper-Clad Electrical Insulating M
13、aterials and Thermosetting Laminates for Electrical Testing ASTM D 1876 Peel Resistance of Adhesives (T-Peel Test) 3. TECHNICAL REQUIREMENTS 3.1 Material Shall consist of a polyester film to which copper foil is bonded with a suitable adhesive. 3.1.1 Polyester Film Shall conform to AMS3612. 3.1.2 Co
14、pper Foil Shall be electrolytically deposited conforming to ASTM B 451. 3.2 Properties Product shall conform to the following requirements; tests shall be performed on the product supplied and in accordance with specified ASTM methods, insofar as practicable. Specimens shall be conditioned in accord
15、ance with ASTM D 618, Procedure A, prior to testing. Specimens for determination of dielectric strength (3.2.1), dielectric constant (3.2.2), dissipation factor (3.2.3) and surface resistance (3.2.4) shall have the copper removed in accordance with ASTM D 1825 prior to conditioning. Where requiremen
16、ts vary with thickness, use the value for the next lower thickness for thicknesses not specified. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AMS3613D Page 3 of 6TABLE 1 - PROPERTIES Paragrap
17、h Property Requirement Test Method 3.2.1 Dielectric Strength, minimum Short time test, on 0.0075 inch (0.190 mm) film 2.7 kV per mil (106 kV/mm) ASTM D 149 3.2.2 Dielectric Constant at 60 Hz, maximum 3.25ASTM D 150 3.2.3 Dissipation Factor, maximum At 1 MHz At 1 kHz 0.030.006ASTM D 150 3.2.4 Surface
18、 Resistance, minimum 1 1010ohms/square ASTM D 257 3.2.5 Peel Strength to Copper, minimum 3 pounds force/inch of width (525 N/m of width) ASTM D 1876 3.3 Quality The product, as received by purchaser, shall be uniform in quality and free from foreign materials, visible pits, and scratches and from im
19、perfections detrimental to usage of the product. 3.4 Sizes and Tolerances 3.4.1 The product shall be supplied in the standard combinations of film and copper thicknesses shown in Table 2 and Table 3; the nominal total thicknesses shown assume a 0.0015 inch (0.038 mm) thick adhesive layer per side cl
20、ad:TABLE 2 - SIZES AND TOLERANCES, CLAD ONE SIDE, TYPE 1 NominalTotal Thickness Inch NominalTotal Thickness MillimeterPolyester FilmThicknessInch Polyester FilmThicknessMillimeterCopper Foil WeightOunces per Square Foot Copper FoilWeightkg/m20.004 0.10 0.001 0.025 1 0.3 0.005 0.13 0.002 0.05 1 0.3 0
21、.006 0.15 0.003 0.08 1 0.3 0.005 0.13 0.001 0.025 2 0.6 0.008 0.20 0.005 0.13 1 0.3 0.007 0.18 0.003 0.08 2 0.6 0.009 0.23 0.005 0.13 2 0.6 TABLE 3 - SIZES AND TOLERANCES, CLAD TWO SIDES, TYPE 2 NominalTotal Thickness Inch NominalTotal Thickness MillimeterPolyester FilmThicknessInch Polyester FilmTh
22、icknessMillimeterCopper Foil WeightOunces per Square Foot Copper FoilWeightkg/m20.007 0.18 0.001 0.025 1 0.3 0.008 0.20 0.002 0.05 1 0.3 0.009 0.23 0.003 0.08 1 0.3 0.010 0.25 0.001 0.02 2 0.6 0.011 0.28 0.005 0.13 1 0.3 0.012 0.30 0.003 0.08 2 0.6 0.014 0.36 0.005 0.13 2 0.6 Copyright SAE Internati
23、onal Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AMS3613D Page 4 of 63.4.2 The tolerance on thickness shall be 10% of the nominal value, measured by means of a micrometer or dial indicator and reported as the average of
24、 five measurements made at least 0.060 inch (1.52 mm) from any edge. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for Inspection The vendor of the product shall supply all samples for vendors tests and shall be responsible for the performance of all required tests. Purchaser reserves the right
25、 to sample and to perform any confirmatory testing deemed necessary to ensure that the product conforms to specified requirements. 4.2 Classification of Tests 4.2.1 Acceptance Tests Dielectric constant (3.2.2), dissipation factor (3.2.3), peel strength (3.2.5), and sizes and tolerances (3.4) are acc
26、eptance tests and shall be performed on each lot. 4.2.2 Periodic Tests Tests for dielectric strength (3.2.1) and surface resistance (3.2.4) are periodic tests and shall be performed at a frequency selected by the vendor unless frequency of testing is specified by purchaser. 4.2.3 Preproduction Tests
27、 Tests for all technical requirements are preproduction tests and shall be performed prior to or on the initial shipment of the product to a purchaser, when a change in ingredients and/or processing requires reapproval as in 4.4.2, and when purchaser deems confirmatory testing to be required. 4.3 Sa
28、mpling and Testing Sufficient product shall be taken at random from each lot to perform all required tests. The number of determinations for each requirement shall be as specified in the applicable test procedure or, if not specified therein, not less than three. 4.3.1 A lot shall be all product pro
29、duced in a single production run from the same batches of raw materials and presented for vendors inspection at tone time. A lot shall not exceed 1500 square feet (139 m2).4.3.2 When a statistical sampling plan has been agreed upon by purchaser and vendor, sampling shall be in accordance with such p
30、lan in lieu of sampling as in 4.3 and the report of 4.5 shall state that such plan was used. 4.4 Approval 4.4.1 Sample product shall be approved by purchaser before product for production use is supplied, unless such approval be waived by purchaser. Results of tests on production product shall be es
31、sentially equivalent to those on the approved sample. 4.4.2 Vendor shall use ingredients, manufacturing procedures, processes, and methods of inspection on production product which are essentially the same as those used on the approved sample product. If necessary to make any change in ingredients,
32、in type of equipment for processing, or in manufacturing procedures, vendor shall submit for reapproval a statement of the proposed changes in ingredients and/or processing and, when requested, sample product. Production made by the revised procedure shall not be shipped prior to receipt of reapprov
33、al. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AMS3613D Page 5 of 64.5 Reports The vendor of the product shall furnish with each shipment a report showing the results of tests to determine c
34、onformance to the acceptance test requirements and, when performed, to the periodic test requirements, and stating that the product conforms to the other technical requirements. This report shall include the purchase order number, lot number, AMS3613D, type number, manufacturers identification, form
35、 or part number, and quantity. 4.6 Resampling and Retesting If any specimen used in the above tests fails to meet the specified requirements, disposition of the product may be based on the results of testing three additional specimens for each original nonconforming specimen. Failure of any retest s
36、pecimen to meet the specified requirements shall be cause for rejection of the product represented. Results of all tests shall be reported. 5. PREPARATION FOR DELIVERY 5.1 Packaging and Identification 5.1.1 Packaging shall be accomplished to ensure that product, during shipment and storage, will not
37、 be permanently distorted and will be protected against damage from exposure to weather or any other normal hazard. 5.1.1.1 A lot may be packaged in small quantities and delivered under the basic lot approval provided lot identification is maintained. 5.1.2 Each package shall be permanently and legi
38、bly marked with not less than the following information: FILM, COPPER CLAD POLYESTER AMS3613DPURCHASE ORDER NUMBERMANUFACTURERS IDENTIFICATIONNORMAL THICKNESS OF COPPERNOMINAL THICKNESS OF FILM (excluding adhesive)TYPE (1 OR 2)5.1.2.1 Individual Sheets Individual sheets over 18 inches (457 mm) in on
39、e direction shall be identified individually by a label in one corner with the information of 5.1.2. 5.1.2.2 Coiled Sheet and Strip Shall be marked near the outside end of the coil. The inside end of the coil also shall be marked or shall have a tag or label attached and marked with the information
40、of 5.1.2, or the core shall have a label attached and marked with the information of 5.1.2. 5.1.3 Packages of product shall be prepared for shipment in accordance with commercial practice and in compliance with applicable rules and regulations pertaining to the handling, packaging, and transportatio
41、n of the product to ensure carrier acceptance and safe delivery. 6. ACKNOWLEDGMENT A vendor shall mention this specification number and its revision letter in all quotations and when acknowledging purchase orders. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo rep
42、roduction or networking permitted without license from IHS-,-,-SAE AMS3613D Page 6 of 67. REJECTIONS Sheet not conforming to this specification, or to modifications authorized by purchaser, will be subject to rejection. 8. NOTES 8.1 A change bar (l) located in the left margin is for the convenience
43、of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in ori
44、ginal publications, nor in documents that contain editorial changes only. 8.2 Terms used in AMS are clarified in ARP1917. 8.3 Dimensions and properties in inch/pound units and the Celsius temperatures are primary; dimensions and properties in SI units and the Fahrenheit temperatures are shown as the
45、 approximate equivalents of the primary units and are presented only for information. 8.4 Purchase documents should specify not less than the following: AMS3613DType designation and thickness of copper faces desired Thickness of film desired Size of product desired Quantity of product desired. PREPARED BY AMS COMMITTEE “P” Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
