1、_SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref
2、rom, is the sole responsibility of the user.”SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.Copyright 2013 SAE InternationalAll rights reserved. No part of this publication may b
3、e reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada)Tel: +1 724-776-4970 (outside USA)Fax
4、: 724-776-0790Email: CustomerServicesae.orgSAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedbackon this Technical Report, please visithttp:/www.sae.org/technical/standards/AMS5555EAEROSPACEMATERIALSPECIFICATIONAMS5555 REV. EIssued 1958-11Reaffirmed 2000-10Revised 2013-04Supers
5、eding AMS5555DNickel and Wire Ribbon99Ni(Composition similar to UNS N02205)RATIONALEAMS5555E revises Bending (3.3.3), adds requirements for welding wire (3.2.2, 3.5.3 and 5.1.5), and is a Five Year Review and update of this specification.1. SCOPE1.1 FormThis specification covers a nickel in the form
6、 of round wire and rectangular ribbon.1.2 ApplicationThese products have been used typically as weldable leads for electronic component parts or as filler wire for welding, but usage is not limited to such applications.2. APPLICABLE DOCUMENTSThe issue of the following documents in effect on the date
7、 of the purchase order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been cancelled and no superseding document has been specified, the la
8、st published issue of that document shall apply.2.1 SAE PublicationsAvailable from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org.AMS2269 Chemical Check Analysis Limits, Wrought Nickel Alloys
9、and Cobalt AlloysAMS2371 Quality Assurance Sampling and Testing, Corrosion and Heat-Resistant Steels and Alloys, Wrought Products and Forging StockSAE AMS5555E Page 2 of 52.2 ASTM PublicationsAvailable from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, T
10、el: 610-832-9585, www.astm.org.ASTM E 8/E 8M Tension Testing of Metallic MaterialsASTM E 290 Bend Test of Materials for DuctilityASTM E 354 Chemical Analysis of High-Temperature, Electrical, Magnetic, and Other Similar Iron, Nickel, andCobalt Alloys2.3 American Welding Society PublicationsAvailable
11、from American Welding Society 550 N.W. LeJeune Road, Miami, FL 33126, Tel: 1-800-443-9353, www.aws.org.AWS A5.02 Specification for Filler Metal, Standard Sizes, Packaging and Physical Attributes3. TECHNICAL REQUIREMENTS3.1 CompositionShall conform to the percentages by weight shown in Table 1, deter
12、mined by wet chemical methods in accordance with ASTM E 354, by spectrochemical methods, or by other analytical methods acceptable to purchaser.TABLE 1 COMPOSITIONElement min maxNickel + Cobalt 99.00 -Magnesium 0.01 0.08Titanium 0.01 0.05Manganese - 0.35Iron - 0.20Carbon - 0.15Silicon - 0.15Copper -
13、 0.15Sulfur - 0.0083.1.1 Check AnalysisComposition variations shall meet the applicable requirements of AMS2269.3.2 ConditionCold drawn or cold rolled; bright annealed.3.2.1 Cold working compounds, oxides, and dirt shall be removed by cleaning processes which will not be harmful to application of th
14、e cleaned product3.2.2 When the procuring activity specifies that the product is for welding, the physical attributes shall be in accordance with AWS A5.02.3.3 PropertiesThe product shall conform to the following requirements:SAE AMS5555E Page 3 of 53.3.1 Tensile StrengthShall be not higher than 75.
15、0 ksi (517 MPa), determined in accordance with ASTM E 8/E 8M.3.3.2 WrappingWire shall withstand, without cracking, wrapping at room temperature five full, closely-spaced turns around a diameter equal to the nominal diameter of the wire.3.3.3 BendingRibbon shall be tested in accordance with ASTM E 29
16、0 using a sample with its axis of bending parallel to the direction of rolling, and shall withstand, without cracking, bending at room temperature through an angle of 180 degrees around a diameter equal to the nominal thickness of the ribbon. In case of dispute, the results of tests using the guided
17、 bend test ofASTM E 290 shall govern.3.4 QualityThe product, as received by purchaser, shall be uniform in temper and cross section. Surfaces shall be free scale, corrosion, cracks, seams, scratches, slivers, dirt, grease, oil, streaks, stains, pit marks, burns, dents, blisters, laps, grooves, inclu
18、sions, and other imperfections detrimental to usage of the product; magnification up to 30X may be used to determine conformance.3.5 TolerancesShall conform to the following except as provided in 3.5.3:3.5.1 Round WireShall be as shown in Table 2.TABLE 2A - ROUND WIRE TOLERANCES, INCH/POUND UNITSNom
19、inal DiameterInchTolerance, Inchplus and minus0.015 to 0.020, incl 0.0004Over 0.020 to 0.030, incl 0.0005Over 0.030 to 0.045, incl 0.0006TABLE 2B - ROUND WIRE TOLERANCES, SI UNITSNominal DiameterMillimetersTolerance, Millimeterplus and minus0.38 to 0.51, incl 0.010Over 0.51 to 0.76, incl 0.013Over 0
20、.76 to 1.14, incl 0.0153.5.1.1 Round wire shall not be out-of-round by more than one-half the diametral tolerance.3.5.2 Rectangular Ribbon3.5.2.1 ThicknessShall be as shown in Table 3.SAE AMS5555E Page 4 of 5TABLE 3 - RECTANGULAR RIBBON THICKNESS TOLERANCESNominal ThicknessInchNominal ThicknessMilli
21、metersToleranceplus and minusInchToleranceplus and minusMillimeter0.004 to 0.025, incl 0.10 to 0.64, incl 0.0007 0.0183.5.2.2 WidthShall be as shown in Table 4.TABLE 4 - RECTANGULAR RIBBON WIDTH TOLERANCENominal WidthInchNominal WidthMillimetersToleranceplus and minusInchToleranceplus and minusMilli
22、meter0.015 to 0.062, incl 0.38 to 1.57, incl 0.002 0.053.5.3 When the procuring activity specifies that the product is for welding, wire sizes and tolerances shall be in accordance with AWS A5.02 (See 8.4).4. QUALITY ASSURANCE PROVISIONS4.1 Responsibility for InspectionThe vendor of the product shal
23、l supply all samples for vendors tests and shall be responsible for the performance of all required tests. Purchaser reserves the right to sample and to perform any confirmatory testing deemed necessary to ensure that the product conforms to specified requirements.4.2 Classification of TestsAll tech
24、nical requirements are acceptance tests and shall be performed on each lot.4.3 Sampling and TestingShall be in accordance with AMS2371.4.4 ReportsThe vendor of the product shall furnish with each shipment a report showing the results of tests for composition of each heat and stating that the product
25、 conforms to the other technical requirements. This report shall include the purchase order number, heat and lot number, AMS5555E, nominal size, and quantity.4.5 Resampling and RetestingShall be in accordance with AMS2371.5. PREPARATION FOR DELIVERY5.1 Packaging and Identification5.1.1 Wire and ribb
26、on shall be supplied in coils or on spools of a type and size agreed upon by purchaser and vendor.5.1.2 Coils shall be individually wrapped with waterproof paper or packed in waterproof drums. Spools shall be boxed.SAE AMS5555E Page 5 of 55.1.3 Each spool and coil shall have attached a durable tag o
27、r label marked with not less than the manufacturers identification, purchase order number, AMS5555E, nominal size, and quantity; boxes or drums shall be marked with the same information.5.1.4 The product shall be prepared for shipment in accordance with commercial practice and in compliance with app
28、licable rules and regulations pertaining to the handling, packaging, and transportation of the product to ensure carrier acceptance and safe delivery.5.1.5 When the procuring activity specifies that the product is for welding, packaging shall be in accordance with AWS A5.02 (See 8.4).6. ACKNOWLEDGME
29、NTA vendor shall mention this specification number and its revision letter in all quotations and when acknowledging purchase orders.7. REJECTIONSProducts not conforming to this specification, or to modifications authorized by purchaser, will be subject to rejection.8. NOTES8.1 A change bar (|) locat
30、ed in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revis
31、ions. Change bars and (R) are not used in original publications, nor in documents that contain editorial changes only.8.2 Terms used in AMS are clarified in ARP1917.8.3 Dimensions and properties in inch/pound units and Fahrenheit temperatures are primary; dimensions and properties in SI units and Ce
32、lsius temperatures are shown as the approximate equivalents of the primary units and are presented only for information.8.4 Purchase documents should specify not less than the following:AMS5555EForm and size of product desiredWhether product is intended for use as filler wireType and size of coils or spools desiredQuantity of product desired.PREPARED BY AMS COMMITTEE “F”
